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- Purpose-built Conversion Cable: Converts a 96-pin half-pitch connector into two 37-pin D-type male connectors, enabling flexible interfacing with peripheral devices, terminal blocks, or signal conditioning units.
- High-Density Shielded Design: Employs a 96-core shielded cable (AWG #28) to ensure signal integrity and minimize electromagnetic interference (EMI) in industrial environments.
- Industrial-Grade Construction: Designed for robust performance in automation, measurement, and control systems.
- Compatibility: Fully compatible with CONTEC’s PCI Bus Series digital I/O boards such as PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), and other 96-pin half-pitch interface models.
- Plug-and-Play Integration: Provides direct connection between CONTEC boards and terminal units like EPD-96, DTP-64(PC), or converter boards such as CCB-96.
- Shielded Molded Connectors: Molded connector housings with integral strain relief and shielding for durability and noise suppression.
- Standardized Connector Hardware: Equipped with UNC #4-40 thumb screws for secure mechanical fastening to mating connectors.
- Multiple Length Options: Available in 1.5 m, 3.0 m, and 5.0 m variants to accommodate different installation requirements.
- RoHS-Compliant Materials: Constructed using environmentally safe materials conforming to modern industrial standards.
- High-Density Shielded Design: Employs a 96-core shielded cable (AWG #28) to ensure signal integrity and minimize electromagnetic interference (EMI) in industrial environments.
- Industrial-Grade Construction: Designed for robust performance in automation, measurement, and control systems.
- Compatibility: Fully compatible with CONTEC’s PCI Bus Series digital I/O boards such as PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), and other 96-pin half-pitch interface models.
- Plug-and-Play Integration: Provides direct connection between CONTEC boards and terminal units like EPD-96, DTP-64(PC), or converter boards such as CCB-96.
- Shielded Molded Connectors: Molded connector housings with integral strain relief and shielding for durability and noise suppression.
- Standardized Connector Hardware: Equipped with UNC #4-40 thumb screws for secure mechanical fastening to mating connectors.
- Multiple Length Options: Available in 1.5 m, 3.0 m, and 5.0 m variants to accommodate different installation requirements.
- RoHS-Compliant Materials: Constructed using environmentally safe materials conforming to modern industrial standards.
Comprehensive Product Summary – CONTEC PCB96WS-3 Shielded Cable
### 1. Product Overview
- Product Name: Shielded Cable with 96-pin Half-Pitch to Dual 37-pin D-type Male Connectors
- Model Number: PCB96WS-3
- Series: PCI Bus Series – Digital I/O Board Accessories
- Article Number: PCB96WS-3
- Manufacturer: CONTEC Co., Ltd.
- Product Category: Industrial Automation / Measurement and Control Accessories
- Website: [www.contec.com](https://www.contec.com)
The CONTEC PCB96WS-3 is a high-quality, shielded signal cable designed for interfacing CONTEC’s 96-pin half-pitch digital I/O boards with external devices or terminal units that utilize standard 37-pin D-sub connectors. It is part of CONTEC’s extensive line of industrial-grade connectivity solutions for PCI bus-based digital I/O systems.
### 2. Key Features
- Purpose-built Conversion Cable: Converts a 96-pin half-pitch connector into two 37-pin D-type male connectors, enabling flexible interfacing with peripheral devices, terminal blocks, or signal conditioning units.
- High-Density Shielded Design: Employs a 96-core shielded cable (AWG #28) to ensure signal integrity and minimize electromagnetic interference (EMI) in industrial environments.
- Industrial-Grade Construction: Designed for robust performance in automation, measurement, and control systems.
- Compatibility: Fully compatible with CONTEC’s PCI Bus Series digital I/O boards such as PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), and other 96-pin half-pitch interface models.
- Plug-and-Play Integration: Provides direct connection between CONTEC boards and terminal units like EPD-96, DTP-64(PC), or converter boards such as CCB-96.
- Shielded Molded Connectors: Molded connector housings with integral strain relief and shielding for durability and noise suppression.
- Standardized Connector Hardware: Equipped with UNC #4-40 thumb screws for secure mechanical fastening to mating connectors.
- Multiple Length Options: Available in 1.5 m, 3.0 m, and 5.0 m variants to accommodate different installation requirements.
- RoHS-Compliant Materials: Constructed using environmentally safe materials conforming to modern industrial standards.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Model | PCB96WS-3 |
| Cable Type | Shielded multi-core cable |
| Cable Length | 3.0 meters |
| Conductor Count | 96 cores |
| Conductor Size | AWG #28 (7 strands × 0.127 mm) |
| Cable Standard | UL2464 |
| Connector Type (Board Side) | 96-pin half-pitch female connector |
| Connector Type (Device Side) | Two 37-pin D-sub male connectors |
| Board-Side Connector Model | PCR-E96FA [HONDA Tsushin Kogyo] or equivalent |
| Device-Side Connector Model | 17JE-23370-02(D1) [DDK] or equivalent |
| Connector Fastening | UNC #4-40 thumb screws |
| Cable Shielding | Overall braided and foil shield |
| Outer Jacket Material | PVC, industrial-grade insulation |
| Weight | Approx. 1,020 g (for 3 m version) |
| Operating Temperature Range | 0°C to +50°C (typical for CONTEC accessories) |
| Storage Temperature Range | -20°C to +70°C |
| Relative Humidity | 20–90% RH (non-condensing) |
| Color | Standard industrial gray |
| Compliance | RoHS, CE (where applicable) |
### 4. Functionality
The PCB96WS-3 functions as a signal conversion and extension cable between CONTEC’s 96-pin half-pitch digital I/O boards and external devices or terminal units. It splits the 96-pin interface into two 37-pin D-sub male connectors, simplifying wiring and enabling compatibility with a wide range of peripheral modules.
Typical Use Cases:
- Connecting PCI digital I/O boards to terminal panels such as EPD-37, DTP-3(PC), or DTP-4(PC).
- Interfacing with converter boards like CCB-96, which adapt 96-pin half-pitch connectors to dual 37-pin D-sub female connectors.
- Linking to external control devices, sensors, or actuators in industrial automation systems.
- Providing a shielded, noise-resistant connection for high-speed digital signals in data acquisition or control applications.
Compatibility:
- Designed for use with CONTEC’s PCI Bus Series digital I/O boards, including:
- PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), PIO-32/32F(PCI), PIO-32/32B(PCI)H, PIO-48D(PCI), PIO-32DM(PCI)
- CNT24-4D(PCI) and SMC-2P(PCI) motor control boards (via 96-pin half-pitch interface).
- Compatible with terminal units such as EPD-96, DTP-64(PC), and CCB-96.
- Can be used with DIN-ADP1 DIN-rail adapters for organized installation.
### 5. Components & Accessories
Included Components:
- One shielded cable assembly (3.0 m length).
- Molded connectors on both ends (96-pin half-pitch female and dual 37-pin D-sub male).
- Integrated strain relief and shielding.
Optional Accessories:
- Terminal Units:
- EPD-96 (DIN-rail mountable, 96-channel terminal block).
- DTP-64(PC) (screw-type terminal block).
- CCB-96 (connector converter board, 96-pin to dual 37-pin D-sub female).
- DIN-Rail Adapter: DIN-ADP1 for mounting terminal units.
- Connector Kits: CN5-H96F (96-pin female connectors), CN5-D37M (37-pin male connectors).
- Alternative Cable Variants:
- PCB96WS-1.5P (1.5 m)
- PCB96WS-5P (5.0 m)
- PCB96W series (flat cable version, unshielded).
### 6. Installation & Setup
Requirements:
- Compatible CONTEC PCI or CompactPCI digital I/O board with a 96-pin half-pitch connector.
- Properly grounded industrial PC chassis or control cabinet.
- Matching terminal unit or device with 37-pin D-sub female connectors.
Installation Steps:
1. Power Off: Ensure the host PC or control system is powered down before connecting or disconnecting the cable.
2. Connect Board Side: Attach the 96-pin half-pitch female connector to the board’s mating male connector. Secure using the locking screws.
3. Connect Device Side: Attach the two 37-pin D-sub male connectors to the corresponding female connectors on the terminal unit or device.
4. Secure Connections: Tighten the UNC #4-40 thumb screws to prevent accidental disconnection.
5. Cable Routing: Route the cable away from high-voltage lines or sources of EMI. Maintain a minimum bend radius of 50 mm.
6. Power On: After verifying all connections, power on the system and confirm signal integrity through diagnostic software or LED indicators on the terminal unit.
Mounting Options:
- Cable can be routed through cable trays or conduits.
- Compatible with DIN-rail-mounted terminal units via optional adapters.
- Suitable for both panel and rack-mounted configurations.
### 7. Performance & Capabilities
- Signal Integrity: The shielded construction minimizes crosstalk and external noise, ensuring reliable digital signal transmission up to 33 MHz (typical PCI bus signal frequency).
- Mechanical Durability: Molded connectors and strain reliefs provide long-term mechanical stability under vibration or movement.
- Electrical Performance:
- Characteristic impedance optimized for digital I/O signal transmission.
- Low contact resistance and high mating cycle endurance (>500 insertions).
- Environmental Resistance: Designed for industrial environments with moderate temperature and humidity variations.
- Limitations:
- Not intended for analog signal transmission or high-voltage applications.
- Maximum recommended cable length is 5 meters to maintain signal integrity.
- Must not be connected or disconnected under power to avoid transient faults.
### 8. Standards & Compliance
- Electrical Standards:
- Conforms to PCI Bus Series accessory interface specifications.
- Meets UL2464 cable safety and insulation standards.
- Environmental Compliance:
- RoHS Directive compliant (lead-free construction).
- CE marking applicable for use within the European Economic Area.
- Connector Standards:
- 96-pin half-pitch connector: JIS C 5432 / IEC 61076-4-113 compliant.
- 37-pin D-sub connector: EIA/TIA-574 and MIL-C-24308 compliant.
- Quality Assurance:
- Manufactured under ISO 9001-certified quality management systems.
- 100% continuity and insulation resistance tested prior to shipment.
### 9. Additional Information
Warranty:
- Standard CONTEC limited warranty (typically one year from date of purchase).
- Covers manufacturing defects and workmanship under normal operating conditions.
Support & Documentation:
- Comprehensive user manual and connection diagram included.
- Technical support available via CONTEC’s global support network.
- Online resources: datasheets, pinout diagrams, and software compatibility guides.
Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Clean contacts with approved electronic contact cleaner if necessary.
- Avoid excessive bending or pulling on the cable to maintain shielding integrity.
Product Variants:
- PCB96WS-1.5P: 1.5 m version, 610 g weight.
- PCB96WS-3P: 3.0 m version, 1,020 g weight (this model).
- PCB96WS-5P: 5.0 m version, 1,580 g weight.
All variants share identical electrical and mechanical specifications except for length and weight.
Update & Revision History:
- Product documentation revision: July 2004 Edition (A-46-373, LYAJ711).
- Continuous improvements may result in minor specification updates without prior notice.
### Summary
The CONTEC PCB96WS-3 is a precision-engineered, shielded conversion cable designed for industrial digital I/O applications. It bridges the gap between high-density 96-pin half-pitch connectors on CONTEC PCI boards and standard 37-pin D-sub interfaces used by terminal units and external devices. With robust shielding, high-quality connectors, and compliance with international standards, the PCB96WS-3 ensures reliable signal transmission in demanding automation and measurement environments.
Its modular compatibility with CONTEC’s extensive ecosystem of digital I/O boards, terminal panels, and DIN-rail accessories makes it an essential component for system integrators and engineers seeking dependable connectivity solutions in industrial control systems.
Manufacturer Contact:
CONTEC Co., Ltd.
3-9-31 Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Website: [https://www.contec.com](https://www.contec.com)
Support: [support@contec.com](mailto:support@contec.com)
End of Product Summary – PCB96WS-3 Shielded Cable (96-pin to Dual 37-pin D-type Male, 3 m)
### 1. Product Overview
- Product Name: Shielded Cable with 96-pin Half-Pitch to Dual 37-pin D-type Male Connectors
- Model Number: PCB96WS-3
- Series: PCI Bus Series – Digital I/O Board Accessories
- Article Number: PCB96WS-3
- Manufacturer: CONTEC Co., Ltd.
- Product Category: Industrial Automation / Measurement and Control Accessories
- Website: [www.contec.com](https://www.contec.com)
The CONTEC PCB96WS-3 is a high-quality, shielded signal cable designed for interfacing CONTEC’s 96-pin half-pitch digital I/O boards with external devices or terminal units that utilize standard 37-pin D-sub connectors. It is part of CONTEC’s extensive line of industrial-grade connectivity solutions for PCI bus-based digital I/O systems.
### 2. Key Features
- Purpose-built Conversion Cable: Converts a 96-pin half-pitch connector into two 37-pin D-type male connectors, enabling flexible interfacing with peripheral devices, terminal blocks, or signal conditioning units.
- High-Density Shielded Design: Employs a 96-core shielded cable (AWG #28) to ensure signal integrity and minimize electromagnetic interference (EMI) in industrial environments.
- Industrial-Grade Construction: Designed for robust performance in automation, measurement, and control systems.
- Compatibility: Fully compatible with CONTEC’s PCI Bus Series digital I/O boards such as PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), and other 96-pin half-pitch interface models.
- Plug-and-Play Integration: Provides direct connection between CONTEC boards and terminal units like EPD-96, DTP-64(PC), or converter boards such as CCB-96.
- Shielded Molded Connectors: Molded connector housings with integral strain relief and shielding for durability and noise suppression.
- Standardized Connector Hardware: Equipped with UNC #4-40 thumb screws for secure mechanical fastening to mating connectors.
- Multiple Length Options: Available in 1.5 m, 3.0 m, and 5.0 m variants to accommodate different installation requirements.
- RoHS-Compliant Materials: Constructed using environmentally safe materials conforming to modern industrial standards.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Model | PCB96WS-3 |
| Cable Type | Shielded multi-core cable |
| Cable Length | 3.0 meters |
| Conductor Count | 96 cores |
| Conductor Size | AWG #28 (7 strands × 0.127 mm) |
| Cable Standard | UL2464 |
| Connector Type (Board Side) | 96-pin half-pitch female connector |
| Connector Type (Device Side) | Two 37-pin D-sub male connectors |
| Board-Side Connector Model | PCR-E96FA [HONDA Tsushin Kogyo] or equivalent |
| Device-Side Connector Model | 17JE-23370-02(D1) [DDK] or equivalent |
| Connector Fastening | UNC #4-40 thumb screws |
| Cable Shielding | Overall braided and foil shield |
| Outer Jacket Material | PVC, industrial-grade insulation |
| Weight | Approx. 1,020 g (for 3 m version) |
| Operating Temperature Range | 0°C to +50°C (typical for CONTEC accessories) |
| Storage Temperature Range | -20°C to +70°C |
| Relative Humidity | 20–90% RH (non-condensing) |
| Color | Standard industrial gray |
| Compliance | RoHS, CE (where applicable) |
### 4. Functionality
The PCB96WS-3 functions as a signal conversion and extension cable between CONTEC’s 96-pin half-pitch digital I/O boards and external devices or terminal units. It splits the 96-pin interface into two 37-pin D-sub male connectors, simplifying wiring and enabling compatibility with a wide range of peripheral modules.
Typical Use Cases:
- Connecting PCI digital I/O boards to terminal panels such as EPD-37, DTP-3(PC), or DTP-4(PC).
- Interfacing with converter boards like CCB-96, which adapt 96-pin half-pitch connectors to dual 37-pin D-sub female connectors.
- Linking to external control devices, sensors, or actuators in industrial automation systems.
- Providing a shielded, noise-resistant connection for high-speed digital signals in data acquisition or control applications.
Compatibility:
- Designed for use with CONTEC’s PCI Bus Series digital I/O boards, including:
- PI-64L(PCI), PO-64L(PCI), PIO-32/32L(PCI), PIO-32/32F(PCI), PIO-32/32B(PCI)H, PIO-48D(PCI), PIO-32DM(PCI)
- CNT24-4D(PCI) and SMC-2P(PCI) motor control boards (via 96-pin half-pitch interface).
- Compatible with terminal units such as EPD-96, DTP-64(PC), and CCB-96.
- Can be used with DIN-ADP1 DIN-rail adapters for organized installation.
### 5. Components & Accessories
Included Components:
- One shielded cable assembly (3.0 m length).
- Molded connectors on both ends (96-pin half-pitch female and dual 37-pin D-sub male).
- Integrated strain relief and shielding.
Optional Accessories:
- Terminal Units:
- EPD-96 (DIN-rail mountable, 96-channel terminal block).
- DTP-64(PC) (screw-type terminal block).
- CCB-96 (connector converter board, 96-pin to dual 37-pin D-sub female).
- DIN-Rail Adapter: DIN-ADP1 for mounting terminal units.
- Connector Kits: CN5-H96F (96-pin female connectors), CN5-D37M (37-pin male connectors).
- Alternative Cable Variants:
- PCB96WS-1.5P (1.5 m)
- PCB96WS-5P (5.0 m)
- PCB96W series (flat cable version, unshielded).
### 6. Installation & Setup
Requirements:
- Compatible CONTEC PCI or CompactPCI digital I/O board with a 96-pin half-pitch connector.
- Properly grounded industrial PC chassis or control cabinet.
- Matching terminal unit or device with 37-pin D-sub female connectors.
Installation Steps:
1. Power Off: Ensure the host PC or control system is powered down before connecting or disconnecting the cable.
2. Connect Board Side: Attach the 96-pin half-pitch female connector to the board’s mating male connector. Secure using the locking screws.
3. Connect Device Side: Attach the two 37-pin D-sub male connectors to the corresponding female connectors on the terminal unit or device.
4. Secure Connections: Tighten the UNC #4-40 thumb screws to prevent accidental disconnection.
5. Cable Routing: Route the cable away from high-voltage lines or sources of EMI. Maintain a minimum bend radius of 50 mm.
6. Power On: After verifying all connections, power on the system and confirm signal integrity through diagnostic software or LED indicators on the terminal unit.
Mounting Options:
- Cable can be routed through cable trays or conduits.
- Compatible with DIN-rail-mounted terminal units via optional adapters.
- Suitable for both panel and rack-mounted configurations.
### 7. Performance & Capabilities
- Signal Integrity: The shielded construction minimizes crosstalk and external noise, ensuring reliable digital signal transmission up to 33 MHz (typical PCI bus signal frequency).
- Mechanical Durability: Molded connectors and strain reliefs provide long-term mechanical stability under vibration or movement.
- Electrical Performance:
- Characteristic impedance optimized for digital I/O signal transmission.
- Low contact resistance and high mating cycle endurance (>500 insertions).
- Environmental Resistance: Designed for industrial environments with moderate temperature and humidity variations.
- Limitations:
- Not intended for analog signal transmission or high-voltage applications.
- Maximum recommended cable length is 5 meters to maintain signal integrity.
- Must not be connected or disconnected under power to avoid transient faults.
### 8. Standards & Compliance
- Electrical Standards:
- Conforms to PCI Bus Series accessory interface specifications.
- Meets UL2464 cable safety and insulation standards.
- Environmental Compliance:
- RoHS Directive compliant (lead-free construction).
- CE marking applicable for use within the European Economic Area.
- Connector Standards:
- 96-pin half-pitch connector: JIS C 5432 / IEC 61076-4-113 compliant.
- 37-pin D-sub connector: EIA/TIA-574 and MIL-C-24308 compliant.
- Quality Assurance:
- Manufactured under ISO 9001-certified quality management systems.
- 100% continuity and insulation resistance tested prior to shipment.
### 9. Additional Information
Warranty:
- Standard CONTEC limited warranty (typically one year from date of purchase).
- Covers manufacturing defects and workmanship under normal operating conditions.
Support & Documentation:
- Comprehensive user manual and connection diagram included.
- Technical support available via CONTEC’s global support network.
- Online resources: datasheets, pinout diagrams, and software compatibility guides.
Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Clean contacts with approved electronic contact cleaner if necessary.
- Avoid excessive bending or pulling on the cable to maintain shielding integrity.
Product Variants:
- PCB96WS-1.5P: 1.5 m version, 610 g weight.
- PCB96WS-3P: 3.0 m version, 1,020 g weight (this model).
- PCB96WS-5P: 5.0 m version, 1,580 g weight.
All variants share identical electrical and mechanical specifications except for length and weight.
Update & Revision History:
- Product documentation revision: July 2004 Edition (A-46-373, LYAJ711).
- Continuous improvements may result in minor specification updates without prior notice.
### Summary
The CONTEC PCB96WS-3 is a precision-engineered, shielded conversion cable designed for industrial digital I/O applications. It bridges the gap between high-density 96-pin half-pitch connectors on CONTEC PCI boards and standard 37-pin D-sub interfaces used by terminal units and external devices. With robust shielding, high-quality connectors, and compliance with international standards, the PCB96WS-3 ensures reliable signal transmission in demanding automation and measurement environments.
Its modular compatibility with CONTEC’s extensive ecosystem of digital I/O boards, terminal panels, and DIN-rail accessories makes it an essential component for system integrators and engineers seeking dependable connectivity solutions in industrial control systems.
Manufacturer Contact:
CONTEC Co., Ltd.
3-9-31 Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Website: [https://www.contec.com](https://www.contec.com)
Support: [support@contec.com](mailto:support@contec.com)
End of Product Summary – PCB96WS-3 Shielded Cable (96-pin to Dual 37-pin D-type Male, 3 m)
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