Comprehensive Product Summary – PCST96 96‑Pin Half‑Pitch D‑Type Male Connector with Metal Case

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### 1. Product Overview

Product Name: PCST96
Model / Article Number: PCST96
Series: PCI Bus Series – Digital I/O Board Accessories
Manufacturer: CONTEC Co., Ltd.
Product Type: 96‑pin half‑pitch D‑type male connector with metal case
Category: Industrial Automation / Measurement and Control Connectivity Component
Website: [www.contec.com](https://www.contec.com)

The CONTEC PCST96 is a precision‑engineered 96‑pin half‑pitch D‑type male connector designed for use with CONTEC’s PCI Bus Series digital and analog I/O boards. It provides a robust, shielded interface between high‑density I/O boards and external devices or terminal units. The connector’s metal housing ensures mechanical durability and electromagnetic shielding, making it suitable for industrial automation, data acquisition, and control system integration.

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### 2. Key Features

- High‑Density 96‑Pin Interface: Supports up to 96 discrete signal lines in a compact half‑pitch D‑type format, enabling high channel‑count connectivity for digital and analog I/O boards.
- Metal Case Construction: Provides mechanical strength, EMI/RFI shielding, and long‑term durability in industrial environments.
- Standardized Pin Configuration: Fully compatible with CONTEC’s 96‑pin half‑pitch board connectors (e.g., PCR‑E96LMD, HDRA‑E100W1L‑FDT1EC‑SL, HONDA Tsushin Kogyo equivalents).
- Industrial‑Grade Reliability: Designed for continuous operation in automation systems, ensuring stable signal transmission under vibration, temperature variation, and electrical noise.
- Broad Compatibility: Interfaces with CONTEC’s PCI, CompactPCI, and PC Card I/O boards, including digital input/output, analog input/output, counter, and motor control boards.
- Ease of Integration: Supports a wide range of optional shielded and flat cables (PCB96PS, PCA96PS, PCB96P, PCA96P, PCB96W, PCB96WS, PCB100/96PS) and terminal units (EPD‑96, DTP‑64(PC), CCB‑96).
- DIN‑Rail Adaptability: Can be used with DIN‑ADP1 adapter for secure mounting of terminal panels in control cabinets.
- Signal Integrity: Gold‑plated contacts and precision alignment minimize contact resistance and signal loss.
- Compliance with PCI Bus Standards: Designed to complement CONTEC’s PCI Bus Series boards supporting 32‑bit, 33 MHz, 5 V signaling.

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### 3. Technical Specifications

| Parameter | Specification |
|----------------|------------------|
| Connector Type | 96‑pin half‑pitch D‑type male |
| Contact Pitch | 1.27 mm (half‑pitch) |
| Number of Contacts | 96 |
| Gender | Male |
| Shell Material | Metal (nickel‑plated steel or equivalent) |
| Insulator Material | High‑temperature thermoplastic |
| Contact Material | Copper alloy with gold plating |
| Mounting Style | Panel or cable mount |
| Mating Connector | 96‑pin half‑pitch female (e.g., CN5‑H96F) |
| Dimensions (typical) | Approx. 50 mm W × 12 mm H × 20 mm D (connector body only) |
| Weight | Approx. 20–25 g |
| Operating Temperature | 0 °C – +50 °C |
| Storage Temperature | –20 °C – +70 °C |
| Insulation Resistance | ≥ 1000 MΩ at 500 VDC |
| Dielectric Strength | 1000 Vrms for 1 minute |
| Current Rating | 1 A per contact (typical) |
| Voltage Rating | 100 V AC/DC (max.) |
| Contact Resistance | ≤ 30 mΩ |
| Shielding | Full metal case for EMI protection |
| Cable Termination | Solder or crimp type depending on assembly |
| Compliance | RoHS compliant, industrial‑grade |

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### 4. Functionality

The PCST96 serves as the primary interface connector for CONTEC’s 96‑pin half‑pitch I/O boards. It transmits digital or analog signals between the board and external devices such as sensors, actuators, relays, or terminal panels. The connector’s half‑pitch design allows high‑density wiring in limited space, while the metal case ensures signal integrity and mechanical protection.

Typical Use Cases:
- Connection between PCI digital I/O boards (e.g., PIO‑32/32L(PCI), PI‑64L(PCI), PO‑64L(PCI)) and external control panels.
- Interface for analog I/O boards (e.g., AD12‑64(PCI), DA12‑16(PCI)) to terminal units (EPD‑96, DTP‑64(PC)).
- Integration with counter and motor control boards (CNT24‑4D(PCI), SMC‑2P(PCI), SMC‑4P(PCI)).
- Industrial automation systems requiring high‑channel‑count signal routing.
- Laboratory and production test systems for data acquisition and control.

Compatibility:
- Fully compatible with CONTEC’s 96‑pin half‑pitch accessories and cables.
- Mates with CN5‑H96F female connectors and all PCB96/PCA96 series cables.
- Supports both shielded and flat cable configurations for flexible installation.

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### 5. Components & Accessories

Included Items:
- PCST96 96‑pin half‑pitch D‑type male connector with metal case
- Mounting screws (M2.6 or equivalent)
- Pin numbering guide and assembly instructions

Optional Accessories:
- Cables:
- PCB96PS‑1.5 / PCB96PS‑3 / PCB96PS‑5 (shielded, both‑side connectors)
- PCA96PS‑1.5 / PCA96PS‑3 / PCA96PS‑5 (shielded, one‑side connector)
- PCB96P‑1.5 / PCB96P‑3 / PCB96P‑5 (flat cable)
- PCB96W‑1.5 / PCB96W‑3 / PCB96W‑5 (96‑pin to dual 37‑pin converter)
- PCB100/96PS‑1.5 / ‑3 / ‑5 (100‑pin to 96‑pin conversion cable)
- Terminal Units:
- EPD‑96 (DIN‑rail mount screw terminal, 219.5 × 35.5 × 64 mm)
- DTP‑64(PC) (screw‑type terminal, 170 × 122 mm)
- CCB‑96 (96‑pin to dual 37‑pin converter board)
- Monitoring Tools:
- CM‑64(PC)E (Check Mate signal emulator for 64‑channel I/O)
- DIN‑Rail Adapter:
- DIN‑ADP1 for mounting terminal panels
- Connectors:
- CN5‑H96F (female connector, 5 pcs set)
- CN5‑D37M (37‑pin D‑type male, 5 pcs set)

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### 6. Installation & Setup

Requirements:
- Compatible CONTEC PCI or CompactPCI I/O board with 96‑pin half‑pitch female connector.
- Appropriate shielded or flat cable assembly.
- Mounting hardware for panel or enclosure installation.

Mounting Options:
- Direct panel mount using screw flanges on the metal case.
- Integration into cable harness assemblies for external wiring.
- DIN‑rail mounting when used with terminal units and DIN‑ADP1 adapter.

Configuration:
1. Align the PCST96 male connector with the mating female connector (CN5‑H96F or board connector).
2. Secure with mounting screws to ensure mechanical stability.
3. Connect the cable assembly (PCB96PS or equivalent) to the external terminal unit.
4. Verify pin assignments according to the board’s I/O map.
5. Perform continuity and insulation checks before powering the system.

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### 7. Performance & Capabilities

- Signal Transmission: Supports high‑speed digital and analog signals up to 33 MHz (PCI bus equivalent).
- Data Throughput: Matches board capability—up to 133 MB/s for PCI bus master transfers.
- Electrical Isolation: When used with opto‑isolated boards, maintains 1000 Vrms isolation between logic and I/O circuits.
- Noise Immunity: Metal shielding and twisted‑pair cable compatibility minimize crosstalk and electromagnetic interference.
- Mechanical Durability: Rated for > 500 mating cycles.
- Environmental Resistance: Operates reliably in industrial temperature and humidity ranges.
- Limitations: Not intended for direct high‑voltage or high‑current switching; use with appropriate isolation boards or relays.

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### 8. Standards & Compliance

- Electrical Standards:
- Conforms to PCI Bus electrical interface (32‑bit, 33 MHz, 5 V signaling).
- Compatible with EIA RS‑422/485 differential signaling when used with appropriate boards.
- Safety & Environmental:
- RoHS compliant (lead‑free construction).
- Meets CE and FCC Class A industrial EMC requirements when used in certified systems.
- Mechanical Standards:
- Follows JAE/HONDA 96‑pin half‑pitch D‑type connector specifications.
- Compatible with DIN 41612 half‑pitch mechanical format.
- Quality Assurance:
- Manufactured under ISO 9001 quality management system.
- 100 % electrical continuity and insulation tested.

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### 9. Additional Information

Warranty:
Standard CONTEC limited warranty (typically one year) covering manufacturing defects and workmanship. Extended service contracts available upon request.

Technical Support:
- Online documentation, pinout diagrams, and driver support available at [www.contec.com](https://www.contec.com).
- Global technical assistance via CONTEC support centers.

Maintenance:
- Periodic inspection of contact surfaces recommended.
- Clean with non‑residue contact cleaner; avoid mechanical abrasion.
- Ensure secure fastening to prevent vibration‑induced loosening.

Product Updates:
- Compatible with evolving CONTEC PCI/PCIe and CompactPCI product lines.
- Future‑proofed for integration with 64‑bit bus systems via adapter cables (PCB100/96PS series).

Ordering Information:
- PCST96: 96‑pin half‑pitch D‑type male connector with metal case (base product).
- CN5‑H96F: Matching female connector (optional).
- PCB96PS‑x: Shielded cable assemblies (x = length in meters).
- EPD‑96 / DTP‑64(PC): Terminal units for field wiring.
- DIN‑ADP1: DIN‑rail adapter for terminal mounting.

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### Summary

The CONTEC PCST96 is a high‑reliability industrial connector engineered for seamless integration with CONTEC’s PCI Bus Series I/O boards. Its 96‑pin half‑pitch D‑type male configuration provides dense signal interfacing in a compact form factor, while the metal case ensures mechanical robustness and electromagnetic shielding. Designed for demanding automation and measurement environments, the PCST96 supports a wide range of digital, analog, and control applications. When combined with CONTEC’s extensive ecosystem of cables, terminal units, and adapters, it forms a complete, modular connectivity solution for industrial PCs and embedded control systems.

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