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- Ethernet Connectivity:
Built-in 10/100 Base-T interface supporting IEEE 802.3/802.3u standards for seamless integration into Ethernet networks.
- Protocol Support:
Fully compliant with Modbus/TCP and UDP protocols, enabling open connectivity with industrial controllers and SCADA systems.
- Digital I/O Configuration:
- 12 single-ended digital input channels (wet contact type).
- 6 open-collector (NPN) digital output channels.
- Each input channel can function as a 1 kHz counter.
- Each output channel supports pulse output functionality.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits ensures reliable operation in harsh industrial environments.
- Input Latch and Counter Functions:
All DI channels support input latch for pulse capture and can be configured as 32-bit counters with overflow detection.
- Pulse Output Capability:
DO channels can generate pulse outputs for control or signaling applications.
- Watchdog Protection:
Dual watchdog system (module and host watchdog) ensures system reliability and automatic recovery from communication or hardware faults.
- Wide Power Range:
Operates from 10 to 30 VDC unregulated power supply with reverse polarity and over-voltage protection.
- Mounting Options:
DIN-rail and wall-mount compatible enclosure for flexible installation.
- Environmental Durability:
Designed for industrial temperature ranges (-25°C to +75°C) and high humidity tolerance (5–95% non-condensing).
Built-in 10/100 Base-T interface supporting IEEE 802.3/802.3u standards for seamless integration into Ethernet networks.
- Protocol Support:
Fully compliant with Modbus/TCP and UDP protocols, enabling open connectivity with industrial controllers and SCADA systems.
- Digital I/O Configuration:
- 12 single-ended digital input channels (wet contact type).
- 6 open-collector (NPN) digital output channels.
- Each input channel can function as a 1 kHz counter.
- Each output channel supports pulse output functionality.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits ensures reliable operation in harsh industrial environments.
- Input Latch and Counter Functions:
All DI channels support input latch for pulse capture and can be configured as 32-bit counters with overflow detection.
- Pulse Output Capability:
DO channels can generate pulse outputs for control or signaling applications.
- Watchdog Protection:
Dual watchdog system (module and host watchdog) ensures system reliability and automatic recovery from communication or hardware faults.
- Wide Power Range:
Operates from 10 to 30 VDC unregulated power supply with reverse polarity and over-voltage protection.
- Mounting Options:
DIN-rail and wall-mount compatible enclosure for flexible installation.
- Environmental Durability:
Designed for industrial temperature ranges (-25°C to +75°C) and high humidity tolerance (5–95% non-condensing).
Comprehensive Product Summary – EX9050-MTCP
### 1. Product Overview
Product Name: EX9050-MTCP
Model: EX9050-MTCP
Series: EX9000-MTCP Ethernet I/O Series
Article Number: EX9050-MTCP
Manufacturer: TOPSCCC / ExpertDAQ
The EX9050-MTCP is a high-density Ethernet-based digital I/O module designed for industrial automation and remote data acquisition. It belongs to the EX9000-MTCP family, which integrates Modbus/TCP communication over standard Ethernet networks. The module provides 12 isolated digital input channels and 6 digital output channels, offering robust isolation, flexible configuration, and compatibility with SCADA, PLC, and HMI systems.
### 2. Key Features
- Ethernet Connectivity:
Built-in 10/100 Base-T interface supporting IEEE 802.3/802.3u standards for seamless integration into Ethernet networks.
- Protocol Support:
Fully compliant with Modbus/TCP and UDP protocols, enabling open connectivity with industrial controllers and SCADA systems.
- Digital I/O Configuration:
- 12 single-ended digital input channels (wet contact type).
- 6 open-collector (NPN) digital output channels.
- Each input channel can function as a 1 kHz counter.
- Each output channel supports pulse output functionality.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits ensures reliable operation in harsh industrial environments.
- Input Latch and Counter Functions:
All DI channels support input latch for pulse capture and can be configured as 32-bit counters with overflow detection.
- Pulse Output Capability:
DO channels can generate pulse outputs for control or signaling applications.
- Watchdog Protection:
Dual watchdog system (module and host watchdog) ensures system reliability and automatic recovery from communication or hardware faults.
- Wide Power Range:
Operates from 10 to 30 VDC unregulated power supply with reverse polarity and over-voltage protection.
- Mounting Options:
DIN-rail and wall-mount compatible enclosure for flexible installation.
- Environmental Durability:
Designed for industrial temperature ranges (-25°C to +75°C) and high humidity tolerance (5–95% non-condensing).
### 3. Technical Specifications
Digital Inputs (DI):
- Channels: 12 (single-ended, common ground/source)
- Type: Wet contact
- Logic Level 0: 0–2 VDC max
- Logic Level 1: +10–50 VDC max
- Input Impedance: 10 kΩ typical
- Counter Frequency: Up to 1 kHz
- Counter Resolution: 32-bit + 1-bit overflow
- Isolation Voltage: 3000 VDC
- Input Latch: Supported on all channels
Digital Outputs (DO):
- Channels: 6 (open collector, NPN type)
- Load Voltage: +10 to +30 VDC
- Max Load Current: 500 mA per channel
- Output Type: Sink (open collector transistor)
- Pulse Output: Supported
- Isolation Voltage: 3000 VDC
Power:
- Supply Voltage: +10 to +30 VDC (unregulated)
- Power Consumption: 2.0 W typical
- Protection: Over-voltage and reverse polarity
Communication:
- Interface: Ethernet 10/100 Base-T (RJ45)
- Protocols: Modbus/TCP, UDP/IP
- Data Rate: Up to 100 Mbps
- Isolation: 1500 VDC Ethernet isolation
Indicators:
- LED Status Indicators: Power, Link, Activity, 10/100 Mbps, Tx/Rx
Physical Characteristics:
- Enclosure: ABS plastic with captive mounting hardware
- Mounting: DIN-rail, wall, or stack mounting
- Terminal Blocks: Plug-in screw terminals (0.5–2.5 mm² wire size)
Environmental:
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -25°C to +85°C
- Humidity: 5–95% RH, non-condensing
- Atmosphere: No corrosive gases
### 4. Functionality
The EX9050-MTCP functions as a remote digital I/O node on an Ethernet network. It converts Modbus/TCP commands into digital input/output operations. The module’s 12 DI channels can monitor status signals, switches, or sensors, while the 6 DO channels can control actuators, relays, or indicators.
Use Cases:
- Industrial automation and process control
- Remote monitoring and data acquisition (DAQ)
- Building management systems (BMS)
- Machine control and status feedback
- SCADA and HMI integration via Modbus/TCP
Compatibility:
- Compatible with Modbus/TCP master devices such as PLCs, HMIs, and SCADA software.
- Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 5. Components & Accessories
Included Components:
- EX9050-MTCP module
- Plug-in screw terminal block connectors
- DIN-rail mounting kit
- User manual and configuration utility (downloadable from manufacturer website)
Optional Accessories:
- External 24 VDC power supply
- Ethernet cables (Cat5e or higher)
- Surge protection devices for industrial networks
Connectors:
- RJ45 Ethernet port for network connection
- Terminal blocks for DI/DO and power connections
### 6. Installation & Setup
Requirements:
- 10–30 VDC power source
- Ethernet network (10/100 Mbps)
- Host PC or controller with Modbus/TCP capability
Mounting Options:
- DIN-rail or wall mounting using included hardware.
- Stackable design for multi-module installations.
Configuration:
- Default IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled by default (can be enabled via utility)
- Web Server: Disabled by default (optional activation)
Setup Procedure:
1. Connect power supply to +Vs and GND terminals.
2. Connect Ethernet cable to RJ45 port.
3. Use the EX9000-MTCP Utility to detect and configure the module’s IP address and parameters.
4. Assign unique IP and Modbus ID for each module.
5. Configure DI/DO modes, counters, and pulse outputs as required.
INIT* Mode:
- Accessed via rear switch or by connecting INIT* terminal to GND.
- Used for resetting configuration or assigning new IP settings.
### 7. Performance & Capabilities
- Input Counter:
Each DI channel can count up to 1 kHz pulses with 32-bit resolution.
- Output Pulse Generation:
DO channels can generate programmable pulse outputs for timing or control applications.
- Response Time:
Typical I/O response within milliseconds over Ethernet.
- Data Throughput:
Up to 100 Mbps Ethernet communication speed.
- Reliability:
Dual watchdog system ensures continuous operation and automatic recovery from faults.
- Power-On and Safe Values:
Configurable default output states for startup and watchdog timeout conditions.
- Limitations:
- DO channels limited to 500 mA per channel.
- DI counter frequency limited to 1 kHz.
- Requires stable DC power supply and proper grounding for noise immunity.
### 8. Standards & Compliance
- Communication Standards:
IEEE 802.3 (10Base-T)
IEEE 802.3u (100Base-TX)
Modbus/TCP protocol compliance
- Electrical Isolation:
3000 VDC I/O isolation
1500 VDC Ethernet isolation
- Environmental Compliance:
Designed for industrial temperature and humidity ranges.
- Regulatory Compliance:
CE and FCC Class A (industrial environment)
RoHS compliant materials
- Safety Features:
Over-voltage and reverse polarity protection
Dual watchdog (hardware and software)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 2 years) covering defects in materials and workmanship.
Technical Support:
- Online documentation and firmware updates available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Free configuration utility and driver downloads
- Email and phone support for integration and troubleshooting
Maintenance:
- Periodic inspection of terminal connections and power supply stability.
- Firmware updates via Ethernet using the provided utility.
- Regular verification of watchdog and safe value configurations.
Software Integration:
- EX9000-MTCP Utility: Windows-based configuration and monitoring tool.
- ActiveX Control (TCPDAQ.OCX): Enables integration with Visual Basic, Delphi, and C++ applications.
- DLL API (TCPDAQ.DLL): Provides direct function calls for reading/writing I/O, counters, and configuration.
- Web Server Interface: Optional embedded web interface for remote monitoring and control.
Supported Modbus Function Codes:
- 01: Read Coil Status
- 02: Read Input Status
- 03: Read Holding Registers
- 04: Read Input Registers
- 05: Write Single Coil
- 15 (0x0F): Write Multiple Coils
- 16 (0x10): Write Multiple Registers
Modbus Register Mapping (EX9050-MTCP):
- DI Counters: X+0001 to X+0024 (32-bit per channel)
- DO Pulse Width (Low/High): X+0025 to X+0048
- DO Pulse Count: X+0049 to X+0060
- Safe and Power-On Values: Configurable via Modbus registers
Web Monitoring:
- Built-in web server for real-time I/O visualization.
- Password-protected access.
- Displays DI/DO status, counter values, and configuration parameters.
### Summary
The EX9050-MTCP is a robust, high-performance Ethernet I/O module engineered for industrial automation and remote monitoring applications. With 12 digital inputs and 6 digital outputs, 3000 VDC isolation, and Modbus/TCP compatibility, it provides reliable and flexible control over Ethernet networks. Its advanced features—such as input latching, pulse counting, pulse output, and dual watchdog protection—make it ideal for distributed control systems, SCADA integration, and data acquisition environments requiring high reliability and open communication standards.
### 1. Product Overview
Product Name: EX9050-MTCP
Model: EX9050-MTCP
Series: EX9000-MTCP Ethernet I/O Series
Article Number: EX9050-MTCP
Manufacturer: TOPSCCC / ExpertDAQ
The EX9050-MTCP is a high-density Ethernet-based digital I/O module designed for industrial automation and remote data acquisition. It belongs to the EX9000-MTCP family, which integrates Modbus/TCP communication over standard Ethernet networks. The module provides 12 isolated digital input channels and 6 digital output channels, offering robust isolation, flexible configuration, and compatibility with SCADA, PLC, and HMI systems.
### 2. Key Features
- Ethernet Connectivity:
Built-in 10/100 Base-T interface supporting IEEE 802.3/802.3u standards for seamless integration into Ethernet networks.
- Protocol Support:
Fully compliant with Modbus/TCP and UDP protocols, enabling open connectivity with industrial controllers and SCADA systems.
- Digital I/O Configuration:
- 12 single-ended digital input channels (wet contact type).
- 6 open-collector (NPN) digital output channels.
- Each input channel can function as a 1 kHz counter.
- Each output channel supports pulse output functionality.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits ensures reliable operation in harsh industrial environments.
- Input Latch and Counter Functions:
All DI channels support input latch for pulse capture and can be configured as 32-bit counters with overflow detection.
- Pulse Output Capability:
DO channels can generate pulse outputs for control or signaling applications.
- Watchdog Protection:
Dual watchdog system (module and host watchdog) ensures system reliability and automatic recovery from communication or hardware faults.
- Wide Power Range:
Operates from 10 to 30 VDC unregulated power supply with reverse polarity and over-voltage protection.
- Mounting Options:
DIN-rail and wall-mount compatible enclosure for flexible installation.
- Environmental Durability:
Designed for industrial temperature ranges (-25°C to +75°C) and high humidity tolerance (5–95% non-condensing).
### 3. Technical Specifications
Digital Inputs (DI):
- Channels: 12 (single-ended, common ground/source)
- Type: Wet contact
- Logic Level 0: 0–2 VDC max
- Logic Level 1: +10–50 VDC max
- Input Impedance: 10 kΩ typical
- Counter Frequency: Up to 1 kHz
- Counter Resolution: 32-bit + 1-bit overflow
- Isolation Voltage: 3000 VDC
- Input Latch: Supported on all channels
Digital Outputs (DO):
- Channels: 6 (open collector, NPN type)
- Load Voltage: +10 to +30 VDC
- Max Load Current: 500 mA per channel
- Output Type: Sink (open collector transistor)
- Pulse Output: Supported
- Isolation Voltage: 3000 VDC
Power:
- Supply Voltage: +10 to +30 VDC (unregulated)
- Power Consumption: 2.0 W typical
- Protection: Over-voltage and reverse polarity
Communication:
- Interface: Ethernet 10/100 Base-T (RJ45)
- Protocols: Modbus/TCP, UDP/IP
- Data Rate: Up to 100 Mbps
- Isolation: 1500 VDC Ethernet isolation
Indicators:
- LED Status Indicators: Power, Link, Activity, 10/100 Mbps, Tx/Rx
Physical Characteristics:
- Enclosure: ABS plastic with captive mounting hardware
- Mounting: DIN-rail, wall, or stack mounting
- Terminal Blocks: Plug-in screw terminals (0.5–2.5 mm² wire size)
Environmental:
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -25°C to +85°C
- Humidity: 5–95% RH, non-condensing
- Atmosphere: No corrosive gases
### 4. Functionality
The EX9050-MTCP functions as a remote digital I/O node on an Ethernet network. It converts Modbus/TCP commands into digital input/output operations. The module’s 12 DI channels can monitor status signals, switches, or sensors, while the 6 DO channels can control actuators, relays, or indicators.
Use Cases:
- Industrial automation and process control
- Remote monitoring and data acquisition (DAQ)
- Building management systems (BMS)
- Machine control and status feedback
- SCADA and HMI integration via Modbus/TCP
Compatibility:
- Compatible with Modbus/TCP master devices such as PLCs, HMIs, and SCADA software.
- Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 5. Components & Accessories
Included Components:
- EX9050-MTCP module
- Plug-in screw terminal block connectors
- DIN-rail mounting kit
- User manual and configuration utility (downloadable from manufacturer website)
Optional Accessories:
- External 24 VDC power supply
- Ethernet cables (Cat5e or higher)
- Surge protection devices for industrial networks
Connectors:
- RJ45 Ethernet port for network connection
- Terminal blocks for DI/DO and power connections
### 6. Installation & Setup
Requirements:
- 10–30 VDC power source
- Ethernet network (10/100 Mbps)
- Host PC or controller with Modbus/TCP capability
Mounting Options:
- DIN-rail or wall mounting using included hardware.
- Stackable design for multi-module installations.
Configuration:
- Default IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled by default (can be enabled via utility)
- Web Server: Disabled by default (optional activation)
Setup Procedure:
1. Connect power supply to +Vs and GND terminals.
2. Connect Ethernet cable to RJ45 port.
3. Use the EX9000-MTCP Utility to detect and configure the module’s IP address and parameters.
4. Assign unique IP and Modbus ID for each module.
5. Configure DI/DO modes, counters, and pulse outputs as required.
INIT* Mode:
- Accessed via rear switch or by connecting INIT* terminal to GND.
- Used for resetting configuration or assigning new IP settings.
### 7. Performance & Capabilities
- Input Counter:
Each DI channel can count up to 1 kHz pulses with 32-bit resolution.
- Output Pulse Generation:
DO channels can generate programmable pulse outputs for timing or control applications.
- Response Time:
Typical I/O response within milliseconds over Ethernet.
- Data Throughput:
Up to 100 Mbps Ethernet communication speed.
- Reliability:
Dual watchdog system ensures continuous operation and automatic recovery from faults.
- Power-On and Safe Values:
Configurable default output states for startup and watchdog timeout conditions.
- Limitations:
- DO channels limited to 500 mA per channel.
- DI counter frequency limited to 1 kHz.
- Requires stable DC power supply and proper grounding for noise immunity.
### 8. Standards & Compliance
- Communication Standards:
IEEE 802.3 (10Base-T)
IEEE 802.3u (100Base-TX)
Modbus/TCP protocol compliance
- Electrical Isolation:
3000 VDC I/O isolation
1500 VDC Ethernet isolation
- Environmental Compliance:
Designed for industrial temperature and humidity ranges.
- Regulatory Compliance:
CE and FCC Class A (industrial environment)
RoHS compliant materials
- Safety Features:
Over-voltage and reverse polarity protection
Dual watchdog (hardware and software)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 2 years) covering defects in materials and workmanship.
Technical Support:
- Online documentation and firmware updates available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Free configuration utility and driver downloads
- Email and phone support for integration and troubleshooting
Maintenance:
- Periodic inspection of terminal connections and power supply stability.
- Firmware updates via Ethernet using the provided utility.
- Regular verification of watchdog and safe value configurations.
Software Integration:
- EX9000-MTCP Utility: Windows-based configuration and monitoring tool.
- ActiveX Control (TCPDAQ.OCX): Enables integration with Visual Basic, Delphi, and C++ applications.
- DLL API (TCPDAQ.DLL): Provides direct function calls for reading/writing I/O, counters, and configuration.
- Web Server Interface: Optional embedded web interface for remote monitoring and control.
Supported Modbus Function Codes:
- 01: Read Coil Status
- 02: Read Input Status
- 03: Read Holding Registers
- 04: Read Input Registers
- 05: Write Single Coil
- 15 (0x0F): Write Multiple Coils
- 16 (0x10): Write Multiple Registers
Modbus Register Mapping (EX9050-MTCP):
- DI Counters: X+0001 to X+0024 (32-bit per channel)
- DO Pulse Width (Low/High): X+0025 to X+0048
- DO Pulse Count: X+0049 to X+0060
- Safe and Power-On Values: Configurable via Modbus registers
Web Monitoring:
- Built-in web server for real-time I/O visualization.
- Password-protected access.
- Displays DI/DO status, counter values, and configuration parameters.
### Summary
The EX9050-MTCP is a robust, high-performance Ethernet I/O module engineered for industrial automation and remote monitoring applications. With 12 digital inputs and 6 digital outputs, 3000 VDC isolation, and Modbus/TCP compatibility, it provides reliable and flexible control over Ethernet networks. Its advanced features—such as input latching, pulse counting, pulse output, and dual watchdog protection—make it ideal for distributed control systems, SCADA integration, and data acquisition environments requiring high reliability and open communication standards.
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