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- Ethernet Connectivity:
Integrated 10/100 Mbps Ethernet interface (IEEE 802.3/802.3u) with RJ45 connector for seamless network integration.
- Protocol Support:
Fully compatible with Modbus/TCP and UDP protocols for open interoperability with industrial controllers and SCADA systems.
- Digital I/O Configuration:
Provides 8 isolated digital input channels and 8 isolated digital output channels.
- Input Flexibility:
Each input channel supports both dry contact (mechanical switch) and wet contact (voltage-driven) modes.
- Output Type:
8 open-drain P-MOSFET outputs, source-type, capable of driving up to 30 VDC / 1 A per channel.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits for enhanced noise immunity and safety.
- Input Latch and Counter Functions:
Each DI channel supports input latch and 32-bit counter functions (1 kHz max).
- Output Pulse and Delay Functions:
DO channels support pulse output and programmable delay output modes.
- Wide Power Range:
Operates from an unregulated 10–30 VDC power supply with reverse polarity and overvoltage protection.
- Industrial Durability:
Designed for harsh environments with -25°C to +75°C operating temperature and 5–95% non-condensing humidity tolerance.
- Mounting Options:
DIN-rail, wall, or stack mounting supported.
- Web Server Functionality:
Built-in web server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
Integrated 10/100 Mbps Ethernet interface (IEEE 802.3/802.3u) with RJ45 connector for seamless network integration.
- Protocol Support:
Fully compatible with Modbus/TCP and UDP protocols for open interoperability with industrial controllers and SCADA systems.
- Digital I/O Configuration:
Provides 8 isolated digital input channels and 8 isolated digital output channels.
- Input Flexibility:
Each input channel supports both dry contact (mechanical switch) and wet contact (voltage-driven) modes.
- Output Type:
8 open-drain P-MOSFET outputs, source-type, capable of driving up to 30 VDC / 1 A per channel.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits for enhanced noise immunity and safety.
- Input Latch and Counter Functions:
Each DI channel supports input latch and 32-bit counter functions (1 kHz max).
- Output Pulse and Delay Functions:
DO channels support pulse output and programmable delay output modes.
- Wide Power Range:
Operates from an unregulated 10–30 VDC power supply with reverse polarity and overvoltage protection.
- Industrial Durability:
Designed for harsh environments with -25°C to +75°C operating temperature and 5–95% non-condensing humidity tolerance.
- Mounting Options:
DIN-rail, wall, or stack mounting supported.
- Web Server Functionality:
Built-in web server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
Comprehensive Product Summary – EX9055-MTCP Ethernet I/O Module
*(Approx. 12,000 characters / ~3,000 tokens)*
### 1. Product Overview
Product Name: EX9055-MTCP
Model: EX9055-MTCP
Series: EX9000-MTCP Ethernet I/O Series
Article Number: EX9055-MTCP
Manufacturer: TOPSCCC / ExpertDAQ (www.topsccc.com.tw)
Product Type: ASIX CPU-based Modbus TCP to 8DI/8DO Isolated Digital I/O Module
The EX9055-MTCP is part of the EX9000-MTCP family of Ethernet-based data acquisition and control modules. It is a high-density, industrial-grade digital I/O device designed for distributed control systems, SCADA, and remote monitoring applications. The module integrates an ASIX CPU with a 10/100Base-T Ethernet interface and supports the Modbus/TCP protocol for open, standardized communication with PLCs, HMIs, and supervisory systems.
### 2. Key Features
- Ethernet Connectivity:
Integrated 10/100 Mbps Ethernet interface (IEEE 802.3/802.3u) with RJ45 connector for seamless network integration.
- Protocol Support:
Fully compatible with Modbus/TCP and UDP protocols for open interoperability with industrial controllers and SCADA systems.
- Digital I/O Configuration:
Provides 8 isolated digital input channels and 8 isolated digital output channels.
- Input Flexibility:
Each input channel supports both dry contact (mechanical switch) and wet contact (voltage-driven) modes.
- Output Type:
8 open-drain P-MOSFET outputs, source-type, capable of driving up to 30 VDC / 1 A per channel.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits for enhanced noise immunity and safety.
- Input Latch and Counter Functions:
Each DI channel supports input latch and 32-bit counter functions (1 kHz max).
- Output Pulse and Delay Functions:
DO channels support pulse output and programmable delay output modes.
- Wide Power Range:
Operates from an unregulated 10–30 VDC power supply with reverse polarity and overvoltage protection.
- Industrial Durability:
Designed for harsh environments with -25°C to +75°C operating temperature and 5–95% non-condensing humidity tolerance.
- Mounting Options:
DIN-rail, wall, or stack mounting supported.
- Web Server Functionality:
Built-in web server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Ethernet Interface | 10/100Base-T (IEEE 802.3/802.3u) |
| Connector | RJ45 modular jack |
| Protocol | Modbus/TCP, UDP/IP |
| Data Transfer Rate | Up to 100 Mbps |
| Power Supply | Unregulated 10–30 VDC |
| Power Consumption | 2 W typical |
| Isolation Voltage | 3000 VDC (I/O to logic) |
| Digital Inputs | 8 channels, single-ended, common source/ground |
| Input Type | Dry or Wet contact |
| Dry Contact Logic | Logic 0: Close to GND; Logic 1: Open |
| Wet Contact Logic | Logic 0: ≤ +2 VDC; Logic 1: +10 to +50 VDC |
| Input Counter | 32-bit counter, 1 kHz max per channel |
| Digital Outputs | 8 channels, open-drain P-MOSFET (source type) |
| Output Voltage Range | Up to 30 VDC |
| Max Load Current | 1 A per channel |
| Output Isolation | 3000 VDC optical isolation |
| Indicators | Power, Link, CPU, Tx/Rx LEDs |
| Case Material | ABS plastic with captive mounting hardware |
| Terminal Block | Plug-in screw terminal, 0.5–2.5 mm² wire |
| Operating Temperature | -25°C to +75°C |
| Storage Temperature | -25°C to +85°C |
| Humidity | 5–95% RH, non-condensing |
| Protection | Over-voltage, reverse polarity |
| Dimensions | Compact modular housing (DIN-rail mountable) |
### 4. Functionality
The EX9055-MTCP functions as a remote digital I/O node on an Ethernet network. It communicates using the Modbus/TCP protocol, allowing direct integration with PLCs, HMIs, and SCADA systems.
Operation Modes:
- Digital Input (DI):
Each input can detect logic states or count pulses. The latch function captures transient signals, ensuring no event loss.
- Digital Output (DO):
Each output can be controlled individually or in groups. Supports direct ON/OFF control, pulse generation, and programmable delay timing.
- Counter Mode:
Inputs can be configured as 32-bit counters for event counting or frequency measurement up to 1 kHz.
- Latch Mode:
Inputs can latch transient signals (Lo-to-Hi or Hi-to-Lo transitions) for reliable event capture.
- Pulse Output Mode:
Outputs can generate pulses with user-defined width and count.
- Delay Output Mode:
Outputs can be delayed for sequential control applications.
Applications:
- Industrial automation and process control
- Remote machine monitoring
- Building management systems (BMS)
- Energy management and utility monitoring
- Distributed I/O for PLCs and SCADA
- Alarm and event logging systems
Compatibility:
- Compatible with Modbus/TCP-enabled PLCs, HMIs, and SCADA software.
- Supported by ExpertDAQ Utility, Modbus OPC servers, and custom applications via DLL/ActiveX.
### 5. Components & Accessories
Included Components:
- EX9055-MTCP module
- Plug-in screw terminal block
- Quick installation guide
Optional Accessories:
- 24 VDC industrial power supply
- Ethernet cables (Cat5e or higher)
- DIN-rail mounting kit
- ExpertDAQ configuration software (downloadable)
Connectors:
- Ethernet Port: RJ45, 10/100 Mbps auto-negotiation
- Power Input: +Vs and GND screw terminals
- I/O Terminals: Plug-in screw terminals for DI/DO channels
### 6. Installation & Setup
Requirements:
- 10–30 VDC power source (24 VDC typical)
- Ethernet network (10/100 Mbps)
- Host PC or controller with Modbus/TCP capability
Mounting Options:
- DIN-rail mounting (standard)
- Wall mounting
- Stackable configuration for multi-module systems
Wiring Guidelines:
- Use 0.5–2.5 mm² wires.
- Keep input and output wiring separated to minimize noise.
- Avoid routing near high-voltage lines.
- Use shielded cables for long runs or noisy environments.
Configuration Steps:
1. Connect power and Ethernet cables.
2. Assign IP address via ExpertDAQ Utility or DHCP.
3. Configure I/O modes (DI, DO, counter, latch) using the Windows Utility.
4. Verify communication using Modbus/TCP test tools or SCADA software.
5. Optionally enable the built-in web server for browser-based monitoring.
Default Network Settings:
- IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled (can be enabled via software)
### 7. Performance & Capabilities
| Parameter | Performance |
|----------------|-----------------|
| Input Counter Frequency | Up to 1 kHz |
| Output Switching Speed | <1 ms typical |
| Network Throughput | 100 Mbps full duplex |
| Response Time | <10 ms typical (Modbus/TCP) |
| Power Consumption | 2 W typical |
| Isolation Resistance | >100 MΩ @ 500 VDC |
| Reliability | MTBF > 100,000 hours |
| Watchdog Functions | Dual watchdog (module + host) |
| Safe/Power-On Values | User-configurable DO states |
| Pulse Output Width | Programmable (0.5 ms units) |
| Delay Output Range | 0.5 ms to several seconds |
| Counter Resolution | 32-bit with overflow flag |
Limitations:
- Maximum counter frequency: 1 kHz
- DO load limited to 1 A per channel
- Total current limited by power supply capacity
### 8. Standards & Compliance
- Communication Standards:
IEEE 802.3 (10Base-T), IEEE 802.3u (100Base-TX)
- Protocol Compliance:
Modbus/TCP (Port 502), UDP (Port 1025), HTTP (Port 80)
- Isolation & Safety:
3000 VDC optical isolation between I/O and logic
- Environmental Compliance:
RoHS compliant, lead-free construction
- EMC/EMI:
Designed for industrial environments with surge and noise immunity
- Quality Assurance:
Manufactured under ISO 9001 quality management system
### 9. Additional Information
Warranty:
Standard 2-year limited warranty covering manufacturing defects.
Technical Support:
- Online documentation and firmware updates available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Email and phone support for configuration and integration assistance.
Maintenance:
- Periodic inspection of wiring and terminal connections recommended.
- Firmware updates available via Ethernet using ExpertDAQ Utility.
- No internal user-serviceable parts.
Software Tools:
- ExpertDAQ Utility: Windows-based configuration and monitoring tool.
- ActiveX Control (TCPDAQ.OCX): For integration with Visual Basic, Delphi, C++, etc.
- DLL API (TCPDAQ.DLL): Provides functions for Modbus/TCP communication, I/O control, and event handling.
- Web Interface: Embedded HTTP server for remote I/O monitoring.
Supported Development Environments:
- Microsoft Visual Basic / Visual C++
- Borland Delphi / C++ Builder
- LabVIEW, SCADA, and OPC-compatible systems
Firmware Features:
- Built-in Modbus/TCP server
- DHCP and static IP support
- Dual watchdog (module and host)
- Power-on and safe-state configuration
- Event and data streaming via UDP
### Summary
The EX9055-MTCP is a robust, Ethernet-based digital I/O module engineered for industrial automation and remote data acquisition. With 8 isolated digital inputs and 8 P-MOSFET outputs, it provides flexible control and monitoring capabilities over standard Ethernet networks. Its Modbus/TCP compatibility ensures seamless integration with existing automation systems, while advanced features such as input latching, counters, pulse outputs, and dual watchdog protection enhance reliability and functionality.
Designed for harsh industrial environments, the EX9055-MTCP combines high performance, electrical isolation, and open communication standards, making it an ideal choice for distributed control, SCADA, and IoT-based industrial applications.
*(Approx. 12,000 characters / ~3,000 tokens)*
### 1. Product Overview
Product Name: EX9055-MTCP
Model: EX9055-MTCP
Series: EX9000-MTCP Ethernet I/O Series
Article Number: EX9055-MTCP
Manufacturer: TOPSCCC / ExpertDAQ (www.topsccc.com.tw)
Product Type: ASIX CPU-based Modbus TCP to 8DI/8DO Isolated Digital I/O Module
The EX9055-MTCP is part of the EX9000-MTCP family of Ethernet-based data acquisition and control modules. It is a high-density, industrial-grade digital I/O device designed for distributed control systems, SCADA, and remote monitoring applications. The module integrates an ASIX CPU with a 10/100Base-T Ethernet interface and supports the Modbus/TCP protocol for open, standardized communication with PLCs, HMIs, and supervisory systems.
### 2. Key Features
- Ethernet Connectivity:
Integrated 10/100 Mbps Ethernet interface (IEEE 802.3/802.3u) with RJ45 connector for seamless network integration.
- Protocol Support:
Fully compatible with Modbus/TCP and UDP protocols for open interoperability with industrial controllers and SCADA systems.
- Digital I/O Configuration:
Provides 8 isolated digital input channels and 8 isolated digital output channels.
- Input Flexibility:
Each input channel supports both dry contact (mechanical switch) and wet contact (voltage-driven) modes.
- Output Type:
8 open-drain P-MOSFET outputs, source-type, capable of driving up to 30 VDC / 1 A per channel.
- Isolation Protection:
3000 VDC optical isolation between I/O and logic circuits for enhanced noise immunity and safety.
- Input Latch and Counter Functions:
Each DI channel supports input latch and 32-bit counter functions (1 kHz max).
- Output Pulse and Delay Functions:
DO channels support pulse output and programmable delay output modes.
- Wide Power Range:
Operates from an unregulated 10–30 VDC power supply with reverse polarity and overvoltage protection.
- Industrial Durability:
Designed for harsh environments with -25°C to +75°C operating temperature and 5–95% non-condensing humidity tolerance.
- Mounting Options:
DIN-rail, wall, or stack mounting supported.
- Web Server Functionality:
Built-in web server for remote monitoring and control via standard web browsers.
- Software Integration:
Supported by ExpertDAQ Windows Utility, ActiveX controls, and DLL API for custom application development.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Ethernet Interface | 10/100Base-T (IEEE 802.3/802.3u) |
| Connector | RJ45 modular jack |
| Protocol | Modbus/TCP, UDP/IP |
| Data Transfer Rate | Up to 100 Mbps |
| Power Supply | Unregulated 10–30 VDC |
| Power Consumption | 2 W typical |
| Isolation Voltage | 3000 VDC (I/O to logic) |
| Digital Inputs | 8 channels, single-ended, common source/ground |
| Input Type | Dry or Wet contact |
| Dry Contact Logic | Logic 0: Close to GND; Logic 1: Open |
| Wet Contact Logic | Logic 0: ≤ +2 VDC; Logic 1: +10 to +50 VDC |
| Input Counter | 32-bit counter, 1 kHz max per channel |
| Digital Outputs | 8 channels, open-drain P-MOSFET (source type) |
| Output Voltage Range | Up to 30 VDC |
| Max Load Current | 1 A per channel |
| Output Isolation | 3000 VDC optical isolation |
| Indicators | Power, Link, CPU, Tx/Rx LEDs |
| Case Material | ABS plastic with captive mounting hardware |
| Terminal Block | Plug-in screw terminal, 0.5–2.5 mm² wire |
| Operating Temperature | -25°C to +75°C |
| Storage Temperature | -25°C to +85°C |
| Humidity | 5–95% RH, non-condensing |
| Protection | Over-voltage, reverse polarity |
| Dimensions | Compact modular housing (DIN-rail mountable) |
### 4. Functionality
The EX9055-MTCP functions as a remote digital I/O node on an Ethernet network. It communicates using the Modbus/TCP protocol, allowing direct integration with PLCs, HMIs, and SCADA systems.
Operation Modes:
- Digital Input (DI):
Each input can detect logic states or count pulses. The latch function captures transient signals, ensuring no event loss.
- Digital Output (DO):
Each output can be controlled individually or in groups. Supports direct ON/OFF control, pulse generation, and programmable delay timing.
- Counter Mode:
Inputs can be configured as 32-bit counters for event counting or frequency measurement up to 1 kHz.
- Latch Mode:
Inputs can latch transient signals (Lo-to-Hi or Hi-to-Lo transitions) for reliable event capture.
- Pulse Output Mode:
Outputs can generate pulses with user-defined width and count.
- Delay Output Mode:
Outputs can be delayed for sequential control applications.
Applications:
- Industrial automation and process control
- Remote machine monitoring
- Building management systems (BMS)
- Energy management and utility monitoring
- Distributed I/O for PLCs and SCADA
- Alarm and event logging systems
Compatibility:
- Compatible with Modbus/TCP-enabled PLCs, HMIs, and SCADA software.
- Supported by ExpertDAQ Utility, Modbus OPC servers, and custom applications via DLL/ActiveX.
### 5. Components & Accessories
Included Components:
- EX9055-MTCP module
- Plug-in screw terminal block
- Quick installation guide
Optional Accessories:
- 24 VDC industrial power supply
- Ethernet cables (Cat5e or higher)
- DIN-rail mounting kit
- ExpertDAQ configuration software (downloadable)
Connectors:
- Ethernet Port: RJ45, 10/100 Mbps auto-negotiation
- Power Input: +Vs and GND screw terminals
- I/O Terminals: Plug-in screw terminals for DI/DO channels
### 6. Installation & Setup
Requirements:
- 10–30 VDC power source (24 VDC typical)
- Ethernet network (10/100 Mbps)
- Host PC or controller with Modbus/TCP capability
Mounting Options:
- DIN-rail mounting (standard)
- Wall mounting
- Stackable configuration for multi-module systems
Wiring Guidelines:
- Use 0.5–2.5 mm² wires.
- Keep input and output wiring separated to minimize noise.
- Avoid routing near high-voltage lines.
- Use shielded cables for long runs or noisy environments.
Configuration Steps:
1. Connect power and Ethernet cables.
2. Assign IP address via ExpertDAQ Utility or DHCP.
3. Configure I/O modes (DI, DO, counter, latch) using the Windows Utility.
4. Verify communication using Modbus/TCP test tools or SCADA software.
5. Optionally enable the built-in web server for browser-based monitoring.
Default Network Settings:
- IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled (can be enabled via software)
### 7. Performance & Capabilities
| Parameter | Performance |
|----------------|-----------------|
| Input Counter Frequency | Up to 1 kHz |
| Output Switching Speed | <1 ms typical |
| Network Throughput | 100 Mbps full duplex |
| Response Time | <10 ms typical (Modbus/TCP) |
| Power Consumption | 2 W typical |
| Isolation Resistance | >100 MΩ @ 500 VDC |
| Reliability | MTBF > 100,000 hours |
| Watchdog Functions | Dual watchdog (module + host) |
| Safe/Power-On Values | User-configurable DO states |
| Pulse Output Width | Programmable (0.5 ms units) |
| Delay Output Range | 0.5 ms to several seconds |
| Counter Resolution | 32-bit with overflow flag |
Limitations:
- Maximum counter frequency: 1 kHz
- DO load limited to 1 A per channel
- Total current limited by power supply capacity
### 8. Standards & Compliance
- Communication Standards:
IEEE 802.3 (10Base-T), IEEE 802.3u (100Base-TX)
- Protocol Compliance:
Modbus/TCP (Port 502), UDP (Port 1025), HTTP (Port 80)
- Isolation & Safety:
3000 VDC optical isolation between I/O and logic
- Environmental Compliance:
RoHS compliant, lead-free construction
- EMC/EMI:
Designed for industrial environments with surge and noise immunity
- Quality Assurance:
Manufactured under ISO 9001 quality management system
### 9. Additional Information
Warranty:
Standard 2-year limited warranty covering manufacturing defects.
Technical Support:
- Online documentation and firmware updates available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- Email and phone support for configuration and integration assistance.
Maintenance:
- Periodic inspection of wiring and terminal connections recommended.
- Firmware updates available via Ethernet using ExpertDAQ Utility.
- No internal user-serviceable parts.
Software Tools:
- ExpertDAQ Utility: Windows-based configuration and monitoring tool.
- ActiveX Control (TCPDAQ.OCX): For integration with Visual Basic, Delphi, C++, etc.
- DLL API (TCPDAQ.DLL): Provides functions for Modbus/TCP communication, I/O control, and event handling.
- Web Interface: Embedded HTTP server for remote I/O monitoring.
Supported Development Environments:
- Microsoft Visual Basic / Visual C++
- Borland Delphi / C++ Builder
- LabVIEW, SCADA, and OPC-compatible systems
Firmware Features:
- Built-in Modbus/TCP server
- DHCP and static IP support
- Dual watchdog (module and host)
- Power-on and safe-state configuration
- Event and data streaming via UDP
### Summary
The EX9055-MTCP is a robust, Ethernet-based digital I/O module engineered for industrial automation and remote data acquisition. With 8 isolated digital inputs and 8 P-MOSFET outputs, it provides flexible control and monitoring capabilities over standard Ethernet networks. Its Modbus/TCP compatibility ensures seamless integration with existing automation systems, while advanced features such as input latching, counters, pulse outputs, and dual watchdog protection enhance reliability and functionality.
Designed for harsh industrial environments, the EX9055-MTCP combines high performance, electrical isolation, and open communication standards, making it an ideal choice for distributed control, SCADA, and IoT-based industrial applications.
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