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EX9063-MTCP

ATMEL CPU Modbus TCPIP to 7DI & 3*Relay DO(Form A)
298,00 EUR

inkl. Umsatzsteuer 354,62 EUR

  • Hersteller TOPSCCC
  • Kategorie: Modbus AD In
  • The EX9063-MTCP is an industrial-grade Ethernet-based digital I/O module designed for distributed data acquisition and control applications. It integrates seven isolated digital input channels and three relay output channels (Form A) and communicates via the Modbus/TCP protocol over standard 10/100 Mbps Ethernet. The module is built around an ATMEL CPU and is part of the ExpertDAQ EX9000-MTCP family, which provides reliable, networked I/O solutions for automation, monitoring, and control systems.
- Ethernet Connectivity: Supports 10/100 BASE-T Ethernet (IEEE 802.3/802.3u) with RJ45 interface.
- Modbus/TCP Protocol: Fully compatible with Modbus/TCP over TCP/IP and UDP for open industrial connectivity.
- Digital I/O Configuration: 7 isolated digital inputs and 3 relay outputs (Form A).
- Relay Output Ratings: 5A @ 250 VAC or 5A @ 30 VDC, surge strength 4000 V.
- Input Characteristics: Accepts both dry and wet contact signals, with 3 kΩ input impedance and 3750 Vrms isolation.
- Wide Power Range: Operates from 10 to 30 VDC unregulated supply.
- Industrial Durability: Operating temperature range from -25°C to +75°C, suitable for harsh environments.
- Dual Watchdog System: Hardware (module) and software (host) watchdogs ensure continuous operation and fail-safe output control.
- Web Server Functionality: Built-in web interface for remote monitoring and configuration.
- Smart Functions: Supports input latch, counter (up to 500 Hz), and pulse output functions.
- DIN-Rail, Wall, or Stack Mounting: Flexible installation options for industrial enclosures.
- LED Indicators: Power, communication, and I/O status LEDs for diagnostics.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8517 6200 900

1. Product Overview

Product Name: EX9063-MTCP
Model: EX9063-MTCP
Series: EX9000-MTCP Ethernet I/O Series
Article Number: EX9063-MTCP
Manufacturer: ExpertDAQ / TOPSCCC Co., Ltd.

The EX9063-MTCP is an industrial-grade Ethernet-based digital I/O module designed for distributed data acquisition and control applications. It integrates seven isolated digital input channels and three relay output channels (Form A) and communicates via the Modbus/TCP protocol over standard 10/100 Mbps Ethernet. The module is built around an ATMEL CPU and is part of the ExpertDAQ EX9000-MTCP family, which provides reliable, networked I/O solutions for automation, monitoring, and control systems.




2. Key Features

- Ethernet Connectivity: Supports 10/100 BASE-T Ethernet (IEEE 802.3/802.3u) with RJ45 interface.
- Modbus/TCP Protocol: Fully compatible with Modbus/TCP over TCP/IP and UDP for open industrial connectivity.
- Digital I/O Configuration: 7 isolated digital inputs and 3 relay outputs (Form A).
- Relay Output Ratings: 5A @ 250 VAC or 5A @ 30 VDC, surge strength 4000 V.
- Input Characteristics: Accepts both dry and wet contact signals, with 3 kΩ input impedance and 3750 Vrms isolation.
- Wide Power Range: Operates from 10 to 30 VDC unregulated supply.
- Industrial Durability: Operating temperature range from -25°C to +75°C, suitable for harsh environments.
- Dual Watchdog System: Hardware (module) and software (host) watchdogs ensure continuous operation and fail-safe output control.
- Web Server Functionality: Built-in web interface for remote monitoring and configuration.
- Smart Functions: Supports input latch, counter (up to 500 Hz), and pulse output functions.
- DIN-Rail, Wall, or Stack Mounting: Flexible installation options for industrial enclosures.
- LED Indicators: Power, communication, and I/O status LEDs for diagnostics.




3. Technical Specifications

General:
- CPU: ATMEL microcontroller
- Communication Interface: Ethernet 10/100 Mbps, RJ45 connector
- Protocol: Modbus/TCP (TCP/IP and UDP)
- Isolation: 3750 Vrms (I/O to logic), 1500 VDC Ethernet isolation
- Power Supply: +10 to +30 VDC (unregulated)
- Power Consumption: 2.4 W typical
- Case Material: ABS plastic with captive mounting hardware
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -30°C to +75°C
- Humidity: 5–95% RH, non-condensing
- Protection: Over-voltage and reverse polarity protection

Digital Inputs (DI):
- Channels: 7 isolated single-ended inputs (common source/ground)
- Input Type: Dry or wet contact selectable
- Logic Level (Dry Contact): 0 = closed to GND, 1 = open
- Logic Level (Wet Contact): 0 = 0–2 VDC, 1 = 10–50 VDC
- Input Impedance: 10 kΩ (wet contact)
- Isolation Voltage: 3750 Vrms
- Counter Frequency: Up to 500 Hz (32-bit counter + overflow bit)
- Latch Function: High/low latch for pulse capture

Relay Outputs (DO):
- Channels: 3 Form A relay outputs (RL1–RL3)
- Contact Rating: 5A @ 250 VAC / 5A @ 30 VDC
- Surge Strength: 4000 V
- Operate Time: ≤ 6 ms
- Release Time: ≤ 3 ms
- Minimum Life: 5 × 10⁵ operations
- Isolation: 3750 Vrms

Physical Dimensions:
- Compact modular housing (DIN-rail mountable)
- Terminal block accepts 0.5–2.5 mm² wire (AWG 12–22)




4. Functionality

The EX9063-MTCP functions as a remote digital I/O node in Ethernet-based control systems. It converts field-level digital signals into Modbus/TCP data accessible by SCADA, PLC, or HMI systems.

Operation Modes:
- Digital Input: Reads ON/OFF states, counts pulses, or latches transient signals.
- Relay Output: Controls external devices such as solenoids, contactors, or alarms.
- Counter Mode: Each DI channel can operate as a 32-bit counter.
- Latch Mode: Captures short-duration pulses for reliable event detection.
- Watchdog Control: Automatically sets outputs to predefined safe states upon communication loss.

Applications:
- Industrial automation and process control
- Building management systems (BMS)
- Remote monitoring and alarm systems
- Machine control and equipment interlocking
- Energy management and environmental monitoring

Compatibility:
- Works with any Modbus/TCP-compatible master (PLC, SCADA, HMI).
- Supported by ExpertDAQ Windows Utility, ActiveX, and DLL API.
- Accessible via web browser for configuration and monitoring.




5. Components & Accessories

Included:
- EX9063-MTCP module
- Plug-in screw terminal block
- DIN-rail mounting clip
- Quick start guide

Optional Accessories:
- External 24 VDC power supply
- Ethernet cables (Cat5e or higher)
- Wall-mount brackets

Connectors:
- Ethernet Port: RJ45 (10/100 Mbps)
- Power Input: +Vs and GND screw terminals
- I/O Terminals: Pluggable screw terminals for DI and relay outputs




6. Installation & Setup

Requirements:
- 10–30 VDC power source
- Ethernet network (10/100 Mbps)
- Host PC or controller with Modbus/TCP support

Mounting Options:
- DIN-rail (standard)
- Wall-mount
- Stackable configuration

Configuration Steps:
1. Connect power and Ethernet cables.
2. Assign IP address via ExpertDAQ Utility or DHCP.
3. Configure subnet mask and gateway.
4. Set Modbus address and communication parameters.
5. Verify operation using the built-in web server or Modbus client.

INIT* Mode:
- Used for resetting or reconfiguring network parameters.
- Activated by sliding the INIT switch to “Init” position before power-on.
- Factory defaults: IP 10.0.0.1, Subnet 255.0.0.0, Gateway 10.0.0.1.




7. Performance & Capabilities

- Data Transfer Rate: Up to 100 Mbps Ethernet throughput
- Response Time: Typically <10 ms per Modbus transaction
- Counter Frequency: 500 Hz per DI channel
- Relay Switching Speed: Operate ≤6 ms, release ≤3 ms
- Watchdog Timeout: Configurable 0.1–25.5 seconds
- Power-On Delay: Adjustable 0.1–25.5 seconds
- Reliability: Dual watchdog ensures continuous operation
- Safe Value Function: Outputs revert to predefined safe states on communication loss
- Power-On Value Function: Defines initial output states after reset or power-up

Limitations:
- Relay outputs not suitable for high-frequency switching
- DI counter limited to 500 Hz maximum input frequency
- Requires stable 10–30 VDC supply for reliable operation




8. Standards & Compliance

- Ethernet Standards: IEEE 802.3 (10BASE-T), IEEE 802.3u (100BASE-TX)
- Protocol Compliance: Modbus/TCP (Industrial Standard)
- Isolation & Safety:
- I/O to logic isolation: 3750 Vrms
- Ethernet isolation: 1500 VDC
- EMC & Environmental: Designed for industrial environments with surge and noise immunity
- RoHS Compliant: Lead-free construction
- Operating Environment: Non-corrosive, non-condensing atmosphere




9. Additional Information

Warranty:
- Standard 2-year limited warranty covering manufacturing defects.

Support & Maintenance:
- Free ExpertDAQ Utility software for configuration and diagnostics.
- Firmware updates available via Ethernet.
- Technical documentation and API libraries downloadable from www.topsccc.com.tw.

Maintenance Guidelines:
- Ensure clean, dry environment; avoid corrosive gases.
- Periodically inspect terminal connections and relay contacts.
- Use anti-static precautions during handling.

Software Integration:
- ExpertDAQ Utility: Windows-based configuration and monitoring tool.
- ActiveX Control (TCPDAQ.OCX): For Visual Basic, Delphi, C++, and .NET integration.
- DLL API (TCPDAQ.DLL): Provides functions for Modbus/TCP communication, I/O control, and event handling.
- Web Interface: Real-time I/O monitoring via browser (HTTP port 80).

Firmware & Updates:
- Supports remote firmware upgrade via TCP/IP.
- Backward compatible with previous EX9000-MTCP firmware versions.

Safety Notes:
- Disconnect power before wiring.
- Avoid exceeding relay contact ratings.
- Use surge protection for inductive loads.




Summary

The EX9063-MTCP is a robust, Ethernet-enabled digital I/O module designed for industrial automation and remote monitoring. With 7 isolated digital inputs and 3 high-current relay outputs, it provides reliable signal acquisition and control over Modbus/TCP networks. Its dual watchdog system, wide power range, and industrial-grade isolation make it ideal for mission-critical applications. The module’s built-in web server, software utilities, and open communication standards ensure easy integration into modern SCADA, PLC, and HMI systems.

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