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PCIe-8338
PCIe*1 64-axis EtherCAT Master Motion Controller
1675,00 EUR
inkl. Umsatzsteuer 1.993,25 EUR
- PCI Express® x1 compliant interface for high-speed data throughput and compatibility with modern PC-based control systems.
- Up to 64-axis motion control and 10,000 I/O point control via EtherCAT network.
- EtherCAT cycle times configurable down to 250 µs, ensuring precise synchronization and minimal jitter.
- Dedicated emergency stop (EMG) input for safety-critical applications.
- 4-channel isolated digital input and 4-channel isolated digital output, with two inputs configurable as high-speed pulsar inputs.
- Pulsar input frequency up to 1 MHz, supporting CW/CCW and 1x/2x/4x AB phase modes.
- Advanced motion interpolation: up to 16D linear, 3D circular, and 3D spiral interpolation.
- Point-table functions for contouring and continuous motion applications.
- 8 downloadable program tasks for standalone operation without host PC intervention.
- Card ID selection (SW5 DIP switch) for multi-card system configuration.
- Broad compatibility with third-party EtherCAT slave devices.
- Software support: APS function library and MotionCreatorPro 2™ utility for configuration, programming, and diagnostics.
- Windows 7/10 (32/64-bit) operating system support.
- Up to 64-axis motion control and 10,000 I/O point control via EtherCAT network.
- EtherCAT cycle times configurable down to 250 µs, ensuring precise synchronization and minimal jitter.
- Dedicated emergency stop (EMG) input for safety-critical applications.
- 4-channel isolated digital input and 4-channel isolated digital output, with two inputs configurable as high-speed pulsar inputs.
- Pulsar input frequency up to 1 MHz, supporting CW/CCW and 1x/2x/4x AB phase modes.
- Advanced motion interpolation: up to 16D linear, 3D circular, and 3D spiral interpolation.
- Point-table functions for contouring and continuous motion applications.
- 8 downloadable program tasks for standalone operation without host PC intervention.
- Card ID selection (SW5 DIP switch) for multi-card system configuration.
- Broad compatibility with third-party EtherCAT slave devices.
- Software support: APS function library and MotionCreatorPro 2™ utility for configuration, programming, and diagnostics.
- Windows 7/10 (32/64-bit) operating system support.
Comprehensive Product Summary – ADLINK PCIe-8338 EtherCAT Master Motion Controller
### 1. Product Overview
Product Name: PCIe-8338
Model: PCIe-8338
Series: PCIe-833x Series (includes PCIe-8332, PCIe-8334, PCIe-8338)
Article Number: PCIe-8338
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-11179-1010
Manual Revision: 1.1 (May 28, 2019)
The ADLINK PCIe-8338 is a high-performance, hardware-based EtherCAT master motion controller designed for advanced industrial automation applications. It supports up to 64 synchronized motion control axes and 10,000 I/O points via EtherCAT communication. The controller is fully compliant with PCI Express® x1 interface standards and optimized for deterministic, high-speed motion control in semiconductor, electronics manufacturing, and precision machinery environments.
### 2. Key Features
- PCI Express® x1 compliant interface for high-speed data throughput and compatibility with modern PC-based control systems.
- Up to 64-axis motion control and 10,000 I/O point control via EtherCAT network.
- EtherCAT cycle times configurable down to 250 µs, ensuring precise synchronization and minimal jitter.
- Dedicated emergency stop (EMG) input for safety-critical applications.
- 4-channel isolated digital input and 4-channel isolated digital output, with two inputs configurable as high-speed pulsar inputs.
- Pulsar input frequency up to 1 MHz, supporting CW/CCW and 1x/2x/4x AB phase modes.
- Advanced motion interpolation: up to 16D linear, 3D circular, and 3D spiral interpolation.
- Point-table functions for contouring and continuous motion applications.
- 8 downloadable program tasks for standalone operation without host PC intervention.
- Card ID selection (SW5 DIP switch) for multi-card system configuration.
- Broad compatibility with third-party EtherCAT slave devices.
- Software support: APS function library and MotionCreatorPro 2™ utility for configuration, programming, and diagnostics.
- Windows 7/10 (32/64-bit) operating system support.
### 3. Technical Specifications
System Architecture:
- Processor: Xilinx Zynq SoC (ARM-based)
- Memory: 128 MB DDR × 2
- Bus Interface: PCI Express Gen 1, x1 compliant
Motion Control Capabilities:
- Maximum Axes: 64 (PCIe-8338)
- EtherCAT Cycle Time: Configurable at 250/500/1000/2000/4000 µs
- Maximum I/O Points: 10,000
- Communication Fault Detection: Supported
Digital I/O:
- Digital Inputs: 4 channels (2 configurable as pulsar inputs)
- Type: Sourcing
- Voltage: 24 VDC ±10% (5 VDC for pulsar connection)
- Current: 50 mA (DI0, DI1), 15 mA (DI2, DI3)
- Isolation Voltage: 2500 Vrms
- Digital Outputs: 4 channels, isolated
- Type: NPN sinking
- Voltage: 24 VDC ±10%
- Current: 90 mA per channel
- Isolation Voltage: 2500 Vrms
- Pulsar Input:
- Frequency: Up to 1 MHz
- Modes: CW/CCW, 1x/2x/4x AB phase
- Emergency Stop Input:
- Channels: 1
- Type: COM input
- Voltage: 24 VDC ±10%
- Current: 50 mA
Power Requirements:
- Slot Power Supply: +12 VDC ±5%, 500 mA (max)
Physical Characteristics:
- Dimensions: 100.36 mm (H) × 151.90 mm (L)
- Weight: Approx. 150 g (typical)
- Operating Temperature: 0°C to +50°C
- Storage Temperature: -20°C to +80°C
- Humidity: 5% to 85%, non-condensing
Safety & Environmental:
- Safety Standards: EN 55022/24, Class B
- Compliance: CE, FCC, RoHS
### 4. Functionality
The PCIe-8338 operates as a real-time EtherCAT master controller, managing up to 64 servo or stepper axes and thousands of distributed I/O points. It uses a deterministic EtherCAT communication protocol to synchronize motion and I/O operations across all connected devices.
How It Works:
- The controller communicates with EtherCAT slave devices (servo drives, I/O modules, sensors) through standard RJ45 Ethernet connections (ECAT0 and ECAT1 ports).
- The ARM-based SoC and FPGA architecture handle motion trajectory generation, interpolation, and I/O synchronization in hardware, minimizing CPU load.
- The APS function library provides a software interface for motion commands, event handling, and I/O control.
- The MotionCreatorPro 2™ utility allows users to configure EtherCAT topology, tune motion parameters, and monitor system status in real time.
Use Cases & Applications:
- Semiconductor manufacturing equipment
- Electronic assembly and inspection systems
- Precision machining and CNC systems
- Robotics and multi-axis automation platforms
- Packaging and material handling systems
Compatibility:
- Supports a wide range of EtherCAT slave devices from third-party vendors.
- Compatible with Windows 7/10 (32/64-bit) environments.
- Programming support for Visual Studio C#, VB.NET, and C++.
### 5. Components & Accessories
Included Items:
- PCIe-8338 motion controller card
- IDE 16-pin to DSUB 37-pin flat cable
- Product warranty card
Optional Accessories:
- DIN-37D terminal board (P/N 91-14025-1020) for convenient I/O wiring
- ACL-10137-1MM cable for connection between controller and terminal board
Connectors:
- CN8: 16-pin box header for 8-channel isolated digital I/O
- CN5: 2-pin emergency stop (EMG) input connector
- ECAT0 / ECAT1: RJ45 connectors for EtherCAT communication
- SW5: DIP switch for card ID selection (0–15)
Indicators:
- STS1 (Green): Lit when SoftMotion™ initializes
- STS2 (Red): Lit when emergency stop is triggered
### 6. Installation & Setup
Requirements:
- Available PCIe x1, x4, or x8 slot on host PC
- 24 VDC external power supply for I/O circuits
- Windows 7/10 operating system
- .NET Framework v3.5 or later
Installation Steps:
1. Power off the host PC and all connected devices.
2. Insert the PCIe-8338 card into an available PCIe slot.
3. Connect the DIN-37D terminal board (if used) via DSUB 37-pin cable.
4. Connect EtherCAT slave devices using CAT5e Ethernet cables.
5. Configure servo drives with limit switches and home position sensors.
6. Power on the system and verify connections.
7. Install the ADLINK driver and MotionCreatorPro 2™ software.
8. Configure EtherCAT parameters and verify communication.
Card ID Configuration:
- Set via SW5 DIP switch (4-bit binary, 0–15).
- Example: ON-OFF-OFF-OFF = Card ID 1.
Software Installation:
- Download the latest driver package from [www.adlinktech.com](http://www.adlinktech.com).
- Run the installer and follow on-screen instructions.
- Verify device recognition in Windows Device Manager.
### 7. Performance & Capabilities
Motion Control Performance:
- Cycle Time: 250 µs minimum for high-speed synchronization.
- Interpolation:
- Linear: up to 16D
- Circular: up to 3D
- Spiral/Helical: up to 3D
- Speed Profile Planning: Trapezoidal and S-curve profiles.
- Continuous Motion: Supported via point-table functions.
- Advanced Motion Functions:
- Gantry synchronization (3 sets)
- Electronic gearing (3 sets)
- Event-triggered motion and error handling
- Real-time motion status and interrupt generation
Efficiency & Reliability:
- Hardware-based motion computation reduces CPU load.
- FPGA-assisted I/O processing ensures deterministic timing.
- Watchdog Timer (WDT) for system reliability monitoring.
Limitations:
- Maximum of 64 axes per controller.
- Requires 24 VDC external power for I/O operation.
- Operates within 0°C–50°C ambient temperature range.
### 8. Standards & Compliance
Certifications:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- RoHS (Restriction of Hazardous Substances)
Safety & Environmental Compliance:
- EN 55022/24, Class B
- Operating humidity: 5%–85%, non-condensing
- Designed for compliance with EU WEEE and RoHS directives
- Manufactured under ADLINK’s environmental responsibility program
Industry Standards:
- EtherCAT protocol (IEC 61158)
- PCI Express Gen 1, x1 interface standard
- IEEE 802.3af (Power over EtherCAT compatibility)
### 9. Additional Information
Warranty & Support:
- Standard ADLINK product warranty (refer to warranty card).
- Technical support available through ADLINK’s global service network.
- Online expert assistance: [http://askanexpert.adlinktech.com](http://askanexpert.adlinktech.com)
Regional Contact Information:
- ADLINK Technology, Inc. (Taiwan)
9F, No.166 Jian Yi Road, Zhonghe District, New Taipei City 235, Taiwan
Tel: +886-2-8226-5877 | Email: service@adlinktech.com
- Ampro ADLINK Technology, Inc. (USA)
5215 Hellyer Avenue, #110, San Jose, CA 95138, USA
Tel: +1-408-360-0200 | Toll-Free (USA): +1-800-966-5200
- ADLINK Technology (China) Co., Ltd.
300 Fang Chun Rd., Zhangjiang Hi-Tech Park, Pudong, Shanghai 201203, China
Tel: +86-21-5132-8988 | Email: market@adlinktech.com
- LiPPERT ADLINK Technology GmbH (Germany)
Hans-Thoma-Strasse 11, D-68163 Mannheim, Germany
Tel: +49-621-43214-0 | Email: emea@adlinktech.com
Maintenance & Updates:
- Firmware and driver updates available via ADLINK’s official website.
- Regular software updates for MotionCreatorPro 2™ and APS library.
- Recommended to periodically check for new EtherCAT slave compatibility lists.
Environmental Responsibility:
ADLINK adheres to global environmental standards, ensuring all products are RoHS and WEEE compliant. Customers are encouraged to dispose of end-of-life products through appropriate recycling programs.
### Summary
The ADLINK PCIe-8338 EtherCAT Master Motion Controller is a robust, high-precision motion control solution engineered for demanding industrial automation environments. With support for up to 64 synchronized axes, 10,000 I/O points, and EtherCAT cycle times as low as 250 µs, it delivers exceptional performance for real-time, deterministic motion control. Its ARM + FPGA architecture, comprehensive software ecosystem, and broad EtherCAT compatibility make it ideal for complex multi-axis systems in semiconductor, electronics, and robotics applications.
The PCIe-8338 exemplifies ADLINK’s commitment to leading-edge computing, combining hardware reliability, software flexibility, and environmental responsibility in a single, scalable motion control platform.
### 1. Product Overview
Product Name: PCIe-8338
Model: PCIe-8338
Series: PCIe-833x Series (includes PCIe-8332, PCIe-8334, PCIe-8338)
Article Number: PCIe-8338
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-11179-1010
Manual Revision: 1.1 (May 28, 2019)
The ADLINK PCIe-8338 is a high-performance, hardware-based EtherCAT master motion controller designed for advanced industrial automation applications. It supports up to 64 synchronized motion control axes and 10,000 I/O points via EtherCAT communication. The controller is fully compliant with PCI Express® x1 interface standards and optimized for deterministic, high-speed motion control in semiconductor, electronics manufacturing, and precision machinery environments.
### 2. Key Features
- PCI Express® x1 compliant interface for high-speed data throughput and compatibility with modern PC-based control systems.
- Up to 64-axis motion control and 10,000 I/O point control via EtherCAT network.
- EtherCAT cycle times configurable down to 250 µs, ensuring precise synchronization and minimal jitter.
- Dedicated emergency stop (EMG) input for safety-critical applications.
- 4-channel isolated digital input and 4-channel isolated digital output, with two inputs configurable as high-speed pulsar inputs.
- Pulsar input frequency up to 1 MHz, supporting CW/CCW and 1x/2x/4x AB phase modes.
- Advanced motion interpolation: up to 16D linear, 3D circular, and 3D spiral interpolation.
- Point-table functions for contouring and continuous motion applications.
- 8 downloadable program tasks for standalone operation without host PC intervention.
- Card ID selection (SW5 DIP switch) for multi-card system configuration.
- Broad compatibility with third-party EtherCAT slave devices.
- Software support: APS function library and MotionCreatorPro 2™ utility for configuration, programming, and diagnostics.
- Windows 7/10 (32/64-bit) operating system support.
### 3. Technical Specifications
System Architecture:
- Processor: Xilinx Zynq SoC (ARM-based)
- Memory: 128 MB DDR × 2
- Bus Interface: PCI Express Gen 1, x1 compliant
Motion Control Capabilities:
- Maximum Axes: 64 (PCIe-8338)
- EtherCAT Cycle Time: Configurable at 250/500/1000/2000/4000 µs
- Maximum I/O Points: 10,000
- Communication Fault Detection: Supported
Digital I/O:
- Digital Inputs: 4 channels (2 configurable as pulsar inputs)
- Type: Sourcing
- Voltage: 24 VDC ±10% (5 VDC for pulsar connection)
- Current: 50 mA (DI0, DI1), 15 mA (DI2, DI3)
- Isolation Voltage: 2500 Vrms
- Digital Outputs: 4 channels, isolated
- Type: NPN sinking
- Voltage: 24 VDC ±10%
- Current: 90 mA per channel
- Isolation Voltage: 2500 Vrms
- Pulsar Input:
- Frequency: Up to 1 MHz
- Modes: CW/CCW, 1x/2x/4x AB phase
- Emergency Stop Input:
- Channels: 1
- Type: COM input
- Voltage: 24 VDC ±10%
- Current: 50 mA
Power Requirements:
- Slot Power Supply: +12 VDC ±5%, 500 mA (max)
Physical Characteristics:
- Dimensions: 100.36 mm (H) × 151.90 mm (L)
- Weight: Approx. 150 g (typical)
- Operating Temperature: 0°C to +50°C
- Storage Temperature: -20°C to +80°C
- Humidity: 5% to 85%, non-condensing
Safety & Environmental:
- Safety Standards: EN 55022/24, Class B
- Compliance: CE, FCC, RoHS
### 4. Functionality
The PCIe-8338 operates as a real-time EtherCAT master controller, managing up to 64 servo or stepper axes and thousands of distributed I/O points. It uses a deterministic EtherCAT communication protocol to synchronize motion and I/O operations across all connected devices.
How It Works:
- The controller communicates with EtherCAT slave devices (servo drives, I/O modules, sensors) through standard RJ45 Ethernet connections (ECAT0 and ECAT1 ports).
- The ARM-based SoC and FPGA architecture handle motion trajectory generation, interpolation, and I/O synchronization in hardware, minimizing CPU load.
- The APS function library provides a software interface for motion commands, event handling, and I/O control.
- The MotionCreatorPro 2™ utility allows users to configure EtherCAT topology, tune motion parameters, and monitor system status in real time.
Use Cases & Applications:
- Semiconductor manufacturing equipment
- Electronic assembly and inspection systems
- Precision machining and CNC systems
- Robotics and multi-axis automation platforms
- Packaging and material handling systems
Compatibility:
- Supports a wide range of EtherCAT slave devices from third-party vendors.
- Compatible with Windows 7/10 (32/64-bit) environments.
- Programming support for Visual Studio C#, VB.NET, and C++.
### 5. Components & Accessories
Included Items:
- PCIe-8338 motion controller card
- IDE 16-pin to DSUB 37-pin flat cable
- Product warranty card
Optional Accessories:
- DIN-37D terminal board (P/N 91-14025-1020) for convenient I/O wiring
- ACL-10137-1MM cable for connection between controller and terminal board
Connectors:
- CN8: 16-pin box header for 8-channel isolated digital I/O
- CN5: 2-pin emergency stop (EMG) input connector
- ECAT0 / ECAT1: RJ45 connectors for EtherCAT communication
- SW5: DIP switch for card ID selection (0–15)
Indicators:
- STS1 (Green): Lit when SoftMotion™ initializes
- STS2 (Red): Lit when emergency stop is triggered
### 6. Installation & Setup
Requirements:
- Available PCIe x1, x4, or x8 slot on host PC
- 24 VDC external power supply for I/O circuits
- Windows 7/10 operating system
- .NET Framework v3.5 or later
Installation Steps:
1. Power off the host PC and all connected devices.
2. Insert the PCIe-8338 card into an available PCIe slot.
3. Connect the DIN-37D terminal board (if used) via DSUB 37-pin cable.
4. Connect EtherCAT slave devices using CAT5e Ethernet cables.
5. Configure servo drives with limit switches and home position sensors.
6. Power on the system and verify connections.
7. Install the ADLINK driver and MotionCreatorPro 2™ software.
8. Configure EtherCAT parameters and verify communication.
Card ID Configuration:
- Set via SW5 DIP switch (4-bit binary, 0–15).
- Example: ON-OFF-OFF-OFF = Card ID 1.
Software Installation:
- Download the latest driver package from [www.adlinktech.com](http://www.adlinktech.com).
- Run the installer and follow on-screen instructions.
- Verify device recognition in Windows Device Manager.
### 7. Performance & Capabilities
Motion Control Performance:
- Cycle Time: 250 µs minimum for high-speed synchronization.
- Interpolation:
- Linear: up to 16D
- Circular: up to 3D
- Spiral/Helical: up to 3D
- Speed Profile Planning: Trapezoidal and S-curve profiles.
- Continuous Motion: Supported via point-table functions.
- Advanced Motion Functions:
- Gantry synchronization (3 sets)
- Electronic gearing (3 sets)
- Event-triggered motion and error handling
- Real-time motion status and interrupt generation
Efficiency & Reliability:
- Hardware-based motion computation reduces CPU load.
- FPGA-assisted I/O processing ensures deterministic timing.
- Watchdog Timer (WDT) for system reliability monitoring.
Limitations:
- Maximum of 64 axes per controller.
- Requires 24 VDC external power for I/O operation.
- Operates within 0°C–50°C ambient temperature range.
### 8. Standards & Compliance
Certifications:
- CE (Conformité Européenne)
- FCC (Federal Communications Commission)
- RoHS (Restriction of Hazardous Substances)
Safety & Environmental Compliance:
- EN 55022/24, Class B
- Operating humidity: 5%–85%, non-condensing
- Designed for compliance with EU WEEE and RoHS directives
- Manufactured under ADLINK’s environmental responsibility program
Industry Standards:
- EtherCAT protocol (IEC 61158)
- PCI Express Gen 1, x1 interface standard
- IEEE 802.3af (Power over EtherCAT compatibility)
### 9. Additional Information
Warranty & Support:
- Standard ADLINK product warranty (refer to warranty card).
- Technical support available through ADLINK’s global service network.
- Online expert assistance: [http://askanexpert.adlinktech.com](http://askanexpert.adlinktech.com)
Regional Contact Information:
- ADLINK Technology, Inc. (Taiwan)
9F, No.166 Jian Yi Road, Zhonghe District, New Taipei City 235, Taiwan
Tel: +886-2-8226-5877 | Email: service@adlinktech.com
- Ampro ADLINK Technology, Inc. (USA)
5215 Hellyer Avenue, #110, San Jose, CA 95138, USA
Tel: +1-408-360-0200 | Toll-Free (USA): +1-800-966-5200
- ADLINK Technology (China) Co., Ltd.
300 Fang Chun Rd., Zhangjiang Hi-Tech Park, Pudong, Shanghai 201203, China
Tel: +86-21-5132-8988 | Email: market@adlinktech.com
- LiPPERT ADLINK Technology GmbH (Germany)
Hans-Thoma-Strasse 11, D-68163 Mannheim, Germany
Tel: +49-621-43214-0 | Email: emea@adlinktech.com
Maintenance & Updates:
- Firmware and driver updates available via ADLINK’s official website.
- Regular software updates for MotionCreatorPro 2™ and APS library.
- Recommended to periodically check for new EtherCAT slave compatibility lists.
Environmental Responsibility:
ADLINK adheres to global environmental standards, ensuring all products are RoHS and WEEE compliant. Customers are encouraged to dispose of end-of-life products through appropriate recycling programs.
### Summary
The ADLINK PCIe-8338 EtherCAT Master Motion Controller is a robust, high-precision motion control solution engineered for demanding industrial automation environments. With support for up to 64 synchronized axes, 10,000 I/O points, and EtherCAT cycle times as low as 250 µs, it delivers exceptional performance for real-time, deterministic motion control. Its ARM + FPGA architecture, comprehensive software ecosystem, and broad EtherCAT compatibility make it ideal for complex multi-axis systems in semiconductor, electronics, and robotics applications.
The PCIe-8338 exemplifies ADLINK’s commitment to leading-edge computing, combining hardware reliability, software flexibility, and environmental responsibility in a single, scalable motion control platform.
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PCIe-8332_8334_8338_datasheet-20191231.pdf
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