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- Industrial Embedded DOS Platform: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- High Connectivity:
- 7 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Virtual COM Port Support: Compatible with VSP/VirCOM software for mapping Ethernet-connected serial ports as virtual COM ports on a PC.
- Fanless, Rugged Design: Compact, vibration-resistant enclosure suitable for harsh industrial environments.
- Wide Operating Temperature Range: Designed for continuous operation in industrial conditions.
- Integrated 7-Segment LED Display: 5-digit display for system status, IP address, and communication parameters.
- Built-in RTC, NVRAM, and Serial EPROM: Provides persistent storage for configuration and timekeeping.
- Flexible Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
- Network Transparency: Allows RS-232/RS-485 devices to be accessed over Ethernet as if they were local COM ports.
- DOS-Based Development Environment: Supports standard DOS applications and libraries for embedded control.
- High Connectivity:
- 7 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Virtual COM Port Support: Compatible with VSP/VirCOM software for mapping Ethernet-connected serial ports as virtual COM ports on a PC.
- Fanless, Rugged Design: Compact, vibration-resistant enclosure suitable for harsh industrial environments.
- Wide Operating Temperature Range: Designed for continuous operation in industrial conditions.
- Integrated 7-Segment LED Display: 5-digit display for system status, IP address, and communication parameters.
- Built-in RTC, NVRAM, and Serial EPROM: Provides persistent storage for configuration and timekeeping.
- Flexible Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
- Network Transparency: Allows RS-232/RS-485 devices to be accessed over Ethernet as if they were local COM ports.
- DOS-Based Development Environment: Supports standard DOS applications and libraries for embedded control.
Comprehensive Product Summary: TOPSCCC EX9188E8D-512 Embedded DOS System
### 1. Product Overview
Product Name: EX9188E8D-512
Model: EX9188E8D-512
Series: EX9188E Embedded Controller Series
Article Number: EX9188E8D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E8D-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces, a 10Base-T Ethernet port, and a robust embedded DOS environment, making it suitable for industrial control, data acquisition, and remote device management. The system is built around an Intel 80188 40 MHz CPU and includes 512 KB Flash memory, 512 KB SRAM, a real-time clock (RTC), and a 5-digit 7-segment LED display.
### 2. Key Features
- Industrial Embedded DOS Platform: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- High Connectivity:
- 7 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Virtual COM Port Support: Compatible with VSP/VirCOM software for mapping Ethernet-connected serial ports as virtual COM ports on a PC.
- Fanless, Rugged Design: Compact, vibration-resistant enclosure suitable for harsh industrial environments.
- Wide Operating Temperature Range: Designed for continuous operation in industrial conditions.
- Integrated 7-Segment LED Display: 5-digit display for system status, IP address, and communication parameters.
- Built-in RTC, NVRAM, and Serial EPROM: Provides persistent storage for configuration and timekeeping.
- Flexible Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
- Network Transparency: Allows RS-232/RS-485 devices to be accessed over Ethernet as if they were local COM ports.
- DOS-Based Development Environment: Supports standard DOS applications and libraries for embedded control.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash memory (0x80000–0xEFFFF usable, 448 KB ROM Disk)
- ROM-DOS (48 KB at 0xF0000–0xFBFFF)
- MiniBIOS (8 KB at 0xFE000–0xFFFFF)
- NVRAM and Serial EPROM (Block 7 reserved for system data)
Interfaces:
- 7 × RS-232 ports (COM1–COM7)
- 1 × RS-485 port (auto-direction control)
- 1 × Ethernet 10Base-T (RJ-45, RTL8019 controller)
Default Serial Configuration:
| Port | Baudrate | Data Bits | Parity | Stop Bits |
|------|-----------|------------|---------|------------|
| COM1 | 57600 | 8 | None | 1 |
| COM2–COM8 | 9600 | 8 | None | 1 |
Display: 5-digit 7-segment LED display (configurable intensity and test modes)
Timers:
- System timer (Interrupt 08h)
- General-purpose timer
Power Supply: DC input (industrial standard, typically 9–30 VDC, depending on configuration)
Construction: Fanless, compact, vibration-resistant metal housing
Mounting: DIN-rail or panel mount
Operating System: Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack
Weight: Approx. 0.5–1.0 kg (depending on configuration)
Dimensions: Compact industrial module form factor (approx. 120 × 90 × 35 mm typical)
### 4. Functionality
The EX9188E8D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It enables remote access and control of serial devices through Ethernet using TCP/IP. The system can be integrated into existing LAN infrastructures, allowing central computers to communicate with multiple RS-232/RS-485 devices as if they were directly connected COM ports.
Primary Use Cases:
- Industrial automation and process control
- Remote monitoring and data acquisition (SCADA systems)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration via virtual COM ports
- Embedded control applications requiring DOS-based environments
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight Sockets for TCP/IP communication
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping
- Backward compatible with existing COM-port-based applications
### 5. Components & Accessories
Included Components:
- EX9188E8D-512 main module
- 7 × RS-232 ports (DB9 or terminal block connectors)
- 1 × RS-485 port (terminal block)
- 1 × RJ-45 Ethernet port
- Power input terminal
- 5-digit 7-segment LED display
- Built-in RTC, NVRAM, and serial EPROM
Software & Utilities:
- XM.EXE: File transfer utility (Xmodem protocol)
- ROMDISK.EXE: Creates ROM-DOS image files
- TOROM.EXE: Transfers ROM images to Flash memory
- VDISK.SYS: Creates RAM-based virtual disks
- INFOSET.EXE: Configuration utility for IP, gateway, baud rate, etc.
- N.COM / SOCKETP.EXE: Network driver and TCP/IP kernel
- XPING.EXE: Network connectivity test tool
- VSP/VirCOM: Virtual COM port driver for PC integration
- XCOM.EXE: Server program for command and data handling
- NETTEST: PC-based diagnostic and communication utility
Optional Accessories:
- RS-232/RS-485 cables
- DIN-rail mounting kit
- External power supply
- Software CD with drivers and utilities
### 6. Installation & Setup
Requirements:
- DC power supply (industrial standard)
- Ethernet connection to LAN or PC
- Serial connections to RS-232/RS-485 devices
- PC with HyperTerminal or equivalent terminal software for configuration
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure terminal: 57600 bps, 8 N 1, no flow control.
3. Power on the EX9188E (default TCP mode).
4. To enter ROM-DOS mode, momentarily connect INIT* pin to GND.
5. Use DOS prompt (A:\>) for configuration and file management.
6. Use INFOSET.EXE to set IP address, subnet mask, gateway, and serial parameters.
7. Use TOROM.EXE and XM.EXE for firmware or ROM-DOS image updates.
8. Use NETTEST or VSP/VirCOM for network communication testing.
Mounting Options:
- DIN-rail mounting for control cabinets
- Panel mounting for fixed installations
Configuration Parameters:
- IP Address, Netmask, Gateway
- COM port baud rate, data bits, parity, stop bits
- Flow control (COM1 hardware RTS/CTS)
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU optimized for embedded DOS operations
- Efficient handling of serial and Ethernet communication simultaneously
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for ROM-DOS and user applications
- ROM-DOS and MiniBIOS ensure fast boot and stable operation
Communication Performance:
- Supports up to 8 serial channels (7 × RS-232, 1 × RS-485)
- Ethernet throughput suitable for 10Base-T networks
- Virtual COM port mapping allows up to 255 COM ports on host PC
Efficiency:
- Fanless design ensures low power consumption and silent operation
- Real-time clock and NVRAM maintain system state and configuration
Limitations:
- Limited to 10Base-T Ethernet (no 100 Mbps support)
- DOS-based environment (no multitasking OS)
- Flash memory capacity limited to 512 KB
### 8. Standards & Compliance
Electrical & Communication Standards:
- RS-232 (EIA/TIA-232 standard)
- RS-485 (EIA/TIA-485 standard)
- Ethernet IEEE 802.3 (10Base-T)
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x command set
- Datalight Sockets TCP/IP stack compliant with standard TCP/IP protocols
Regulatory Compliance:
- Designed for industrial EMC and safety standards (manufacturer-specific compliance)
- CE and FCC Class A (typical for industrial controllers)
Industry Compatibility:
- Compatible with Modbus and other serial communication protocols (via software)
- Integrates with SCADA, PLC, and industrial automation systems
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, extendable depending on distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC and Easyunet websites
- Datalight ROM-DOS and Sockets support available from [www.datalight.com](http://www.datalight.com)
Maintenance:
- No moving parts (fanless design) ensures minimal maintenance
- Firmware and ROM-DOS updates via TOROM.EXE utility
- Configuration backup via INFOSET.EXE and EEPROM storage
Software Updates:
- ROM-DOS and Sockets updates available from Datalight
- TOPSCCC periodically releases updated utilities and drivers
Serviceability:
- Field-upgradable firmware
- Simple serial and Ethernet diagnostics via NETTEST and XPING
Documentation:
- EX9188E Software User Guide
- Library Reference Manual (Flash, NVRAM, LED, COM, Timer, Socket APIs)
- Quick Start and Configuration Guides
### Summary
The TOPSCCC EX9188E8D-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication applications. With its 80188 CPU, multiple serial interfaces, and integrated Ethernet connectivity, it bridges legacy serial devices with modern network infrastructures. Its combination of hardware reliability, DOS-based software flexibility, and comprehensive utility suite makes it ideal for automation, remote monitoring, and control environments where stability and compatibility are paramount.
The EX9188E8D-512’s modular design, extensive communication capabilities, and support for virtual COM port mapping ensure seamless integration into existing systems, extending the life and functionality of industrial equipment in networked environments.
### 1. Product Overview
Product Name: EX9188E8D-512
Model: EX9188E8D-512
Series: EX9188E Embedded Controller Series
Article Number: EX9188E8D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E8D-512 is an industrial-grade embedded DOS controller designed for Ethernet-based automation and communication applications. It integrates multiple serial interfaces, a 10Base-T Ethernet port, and a robust embedded DOS environment, making it suitable for industrial control, data acquisition, and remote device management. The system is built around an Intel 80188 40 MHz CPU and includes 512 KB Flash memory, 512 KB SRAM, a real-time clock (RTC), and a 5-digit 7-segment LED display.
### 2. Key Features
- Industrial Embedded DOS Platform: Runs Datalight ROM-DOS with MiniBIOS and Sockets for TCP/IP networking.
- High Connectivity:
- 7 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Virtual COM Port Support: Compatible with VSP/VirCOM software for mapping Ethernet-connected serial ports as virtual COM ports on a PC.
- Fanless, Rugged Design: Compact, vibration-resistant enclosure suitable for harsh industrial environments.
- Wide Operating Temperature Range: Designed for continuous operation in industrial conditions.
- Integrated 7-Segment LED Display: 5-digit display for system status, IP address, and communication parameters.
- Built-in RTC, NVRAM, and Serial EPROM: Provides persistent storage for configuration and timekeeping.
- Flexible Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, NETTEST).
- Network Transparency: Allows RS-232/RS-485 devices to be accessed over Ethernet as if they were local COM ports.
- DOS-Based Development Environment: Supports standard DOS applications and libraries for embedded control.
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash memory (0x80000–0xEFFFF usable, 448 KB ROM Disk)
- ROM-DOS (48 KB at 0xF0000–0xFBFFF)
- MiniBIOS (8 KB at 0xFE000–0xFFFFF)
- NVRAM and Serial EPROM (Block 7 reserved for system data)
Interfaces:
- 7 × RS-232 ports (COM1–COM7)
- 1 × RS-485 port (auto-direction control)
- 1 × Ethernet 10Base-T (RJ-45, RTL8019 controller)
Default Serial Configuration:
| Port | Baudrate | Data Bits | Parity | Stop Bits |
|------|-----------|------------|---------|------------|
| COM1 | 57600 | 8 | None | 1 |
| COM2–COM8 | 9600 | 8 | None | 1 |
Display: 5-digit 7-segment LED display (configurable intensity and test modes)
Timers:
- System timer (Interrupt 08h)
- General-purpose timer
Power Supply: DC input (industrial standard, typically 9–30 VDC, depending on configuration)
Construction: Fanless, compact, vibration-resistant metal housing
Mounting: DIN-rail or panel mount
Operating System: Datalight ROM-DOS with MiniBIOS and Sockets TCP/IP stack
Weight: Approx. 0.5–1.0 kg (depending on configuration)
Dimensions: Compact industrial module form factor (approx. 120 × 90 × 35 mm typical)
### 4. Functionality
The EX9188E8D-512 functions as a network-based embedded controller and serial-to-Ethernet converter. It enables remote access and control of serial devices through Ethernet using TCP/IP. The system can be integrated into existing LAN infrastructures, allowing central computers to communicate with multiple RS-232/RS-485 devices as if they were directly connected COM ports.
Primary Use Cases:
- Industrial automation and process control
- Remote monitoring and data acquisition (SCADA systems)
- Serial device networking (PLC, sensors, meters)
- Legacy system integration via virtual COM ports
- Embedded control applications requiring DOS-based environments
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight Sockets for TCP/IP communication
- Works with VSP/VirCOM drivers for Windows-based virtual COM port mapping
- Backward compatible with existing COM-port-based applications
### 5. Components & Accessories
Included Components:
- EX9188E8D-512 main module
- 7 × RS-232 ports (DB9 or terminal block connectors)
- 1 × RS-485 port (terminal block)
- 1 × RJ-45 Ethernet port
- Power input terminal
- 5-digit 7-segment LED display
- Built-in RTC, NVRAM, and serial EPROM
Software & Utilities:
- XM.EXE: File transfer utility (Xmodem protocol)
- ROMDISK.EXE: Creates ROM-DOS image files
- TOROM.EXE: Transfers ROM images to Flash memory
- VDISK.SYS: Creates RAM-based virtual disks
- INFOSET.EXE: Configuration utility for IP, gateway, baud rate, etc.
- N.COM / SOCKETP.EXE: Network driver and TCP/IP kernel
- XPING.EXE: Network connectivity test tool
- VSP/VirCOM: Virtual COM port driver for PC integration
- XCOM.EXE: Server program for command and data handling
- NETTEST: PC-based diagnostic and communication utility
Optional Accessories:
- RS-232/RS-485 cables
- DIN-rail mounting kit
- External power supply
- Software CD with drivers and utilities
### 6. Installation & Setup
Requirements:
- DC power supply (industrial standard)
- Ethernet connection to LAN or PC
- Serial connections to RS-232/RS-485 devices
- PC with HyperTerminal or equivalent terminal software for configuration
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure terminal: 57600 bps, 8 N 1, no flow control.
3. Power on the EX9188E (default TCP mode).
4. To enter ROM-DOS mode, momentarily connect INIT* pin to GND.
5. Use DOS prompt (A:\>) for configuration and file management.
6. Use INFOSET.EXE to set IP address, subnet mask, gateway, and serial parameters.
7. Use TOROM.EXE and XM.EXE for firmware or ROM-DOS image updates.
8. Use NETTEST or VSP/VirCOM for network communication testing.
Mounting Options:
- DIN-rail mounting for control cabinets
- Panel mounting for fixed installations
Configuration Parameters:
- IP Address, Netmask, Gateway
- COM port baud rate, data bits, parity, stop bits
- Flow control (COM1 hardware RTS/CTS)
### 7. Performance & Capabilities
Processing Performance:
- 40 MHz 80188 CPU optimized for embedded DOS operations
- Efficient handling of serial and Ethernet communication simultaneously
Memory Performance:
- 512 KB SRAM for runtime operations
- 512 KB Flash for ROM-DOS and user applications
- ROM-DOS and MiniBIOS ensure fast boot and stable operation
Communication Performance:
- Supports up to 8 serial channels (7 × RS-232, 1 × RS-485)
- Ethernet throughput suitable for 10Base-T networks
- Virtual COM port mapping allows up to 255 COM ports on host PC
Efficiency:
- Fanless design ensures low power consumption and silent operation
- Real-time clock and NVRAM maintain system state and configuration
Limitations:
- Limited to 10Base-T Ethernet (no 100 Mbps support)
- DOS-based environment (no multitasking OS)
- Flash memory capacity limited to 512 KB
### 8. Standards & Compliance
Electrical & Communication Standards:
- RS-232 (EIA/TIA-232 standard)
- RS-485 (EIA/TIA-485 standard)
- Ethernet IEEE 802.3 (10Base-T)
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x command set
- Datalight Sockets TCP/IP stack compliant with standard TCP/IP protocols
Regulatory Compliance:
- Designed for industrial EMC and safety standards (manufacturer-specific compliance)
- CE and FCC Class A (typical for industrial controllers)
Industry Compatibility:
- Compatible with Modbus and other serial communication protocols (via software)
- Integrates with SCADA, PLC, and industrial automation systems
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, extendable depending on distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC and Easyunet websites
- Datalight ROM-DOS and Sockets support available from [www.datalight.com](http://www.datalight.com)
Maintenance:
- No moving parts (fanless design) ensures minimal maintenance
- Firmware and ROM-DOS updates via TOROM.EXE utility
- Configuration backup via INFOSET.EXE and EEPROM storage
Software Updates:
- ROM-DOS and Sockets updates available from Datalight
- TOPSCCC periodically releases updated utilities and drivers
Serviceability:
- Field-upgradable firmware
- Simple serial and Ethernet diagnostics via NETTEST and XPING
Documentation:
- EX9188E Software User Guide
- Library Reference Manual (Flash, NVRAM, LED, COM, Timer, Socket APIs)
- Quick Start and Configuration Guides
### Summary
The TOPSCCC EX9188E8D-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication applications. With its 80188 CPU, multiple serial interfaces, and integrated Ethernet connectivity, it bridges legacy serial devices with modern network infrastructures. Its combination of hardware reliability, DOS-based software flexibility, and comprehensive utility suite makes it ideal for automation, remote monitoring, and control environments where stability and compatibility are paramount.
The EX9188E8D-512’s modular design, extensive communication capabilities, and support for virtual COM port mapping ensure seamless integration into existing systems, extending the life and functionality of industrial equipment in networked environments.
No accessories available.