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PCI-8254
PCI 4 axis PWM servos steppers advanc. motion 16/16DIO Card
1885,00 EUR
including VAT 2,243.15 EUR
- High-Performance DSP Architecture:
Built-in digital signal processor (DSP) enables closed-loop control with hardware-based PID-FF algorithms and second-order filters for precise servo performance.
- High-Speed Servo Update Rate:
Supports up to 20 kHz servo update rate, ensuring smooth and accurate motion control.
- Trajectory Cycle Time:
Up to 1 kHz trajectory cycle time for real-time motion planning and execution.
- Hybrid Motion Command Output:
Provides both ±10 V analog command and pulse-train command outputs, supporting a wide range of servo and stepper motor drives.
- Encoder Feedback:
Accepts encoder feedback frequencies up to 20 MHz with digital filtering for noise immunity and precision.
- Multi-Task Execution:
Capable of executing up to 8 independent tasks simultaneously, allowing complex motion sequences and parallel operations.
- High-Speed Position Latch and Comparison:
Position latch via ORG and Index signals; position comparison and trigger output up to 1 MHz, ideal for high-speed inspection and synchronization tasks.
- Integrated Digital I/O:
Includes 16 isolated digital inputs and 16 isolated digital outputs, reducing the need for additional I/O cards.
- Programmable Interrupts and Watchdog Timer:
Provides programmable interrupt sources to the host PC and a watchdog timer for safety-critical applications.
- Manual Pulsar Interface:
Supports manual pulse generation for testing and manual control.
- Software Suite – MotionCreatorPro 2™:
Windows-based GUI for configuration, auto-tuning, frequency analysis, and diagnostics. Includes setup wizards and data sampling tools.
- Scalability:
Supports up to 16 cards in a single system for large-scale multi-axis control.
Built-in digital signal processor (DSP) enables closed-loop control with hardware-based PID-FF algorithms and second-order filters for precise servo performance.
- High-Speed Servo Update Rate:
Supports up to 20 kHz servo update rate, ensuring smooth and accurate motion control.
- Trajectory Cycle Time:
Up to 1 kHz trajectory cycle time for real-time motion planning and execution.
- Hybrid Motion Command Output:
Provides both ±10 V analog command and pulse-train command outputs, supporting a wide range of servo and stepper motor drives.
- Encoder Feedback:
Accepts encoder feedback frequencies up to 20 MHz with digital filtering for noise immunity and precision.
- Multi-Task Execution:
Capable of executing up to 8 independent tasks simultaneously, allowing complex motion sequences and parallel operations.
- High-Speed Position Latch and Comparison:
Position latch via ORG and Index signals; position comparison and trigger output up to 1 MHz, ideal for high-speed inspection and synchronization tasks.
- Integrated Digital I/O:
Includes 16 isolated digital inputs and 16 isolated digital outputs, reducing the need for additional I/O cards.
- Programmable Interrupts and Watchdog Timer:
Provides programmable interrupt sources to the host PC and a watchdog timer for safety-critical applications.
- Manual Pulsar Interface:
Supports manual pulse generation for testing and manual control.
- Software Suite – MotionCreatorPro 2™:
Windows-based GUI for configuration, auto-tuning, frequency analysis, and diagnostics. Includes setup wizards and data sampling tools.
- Scalability:
Supports up to 16 cards in a single system for large-scale multi-axis control.
Comprehensive Product Summary: ADLINK PCI-8254 Advanced Motion Controller
### 1. Product Overview
Product Name: PCI-8254
Model: PCI-8254
Series: PCI-825x Advanced Motion Controller Series (includes PCI-8254 and PCI-8258)
Article Number: PCI-8254
Manufacturer: ADLINK Technology, Inc.
Product Description:
The ADLINK PCI-8254 is a DSP-based, 4-axis advanced motion control card designed for high-performance servo and stepper motor control applications. It provides precise trajectory planning, deterministic motion control, and integrated digital I/O capabilities. The card supports both analog and pulse-train command outputs, making it suitable for hybrid motion systems. With a 100-pin HD SCSI connector and isolated digital I/O interface via the DIN-825-GP4 terminal board, the PCI-8254 delivers robust connectivity and reliable operation in industrial automation environments.
### 2. Key Features
- High-Performance DSP Architecture:
Built-in digital signal processor (DSP) enables closed-loop control with hardware-based PID-FF algorithms and second-order filters for precise servo performance.
- High-Speed Servo Update Rate:
Supports up to 20 kHz servo update rate, ensuring smooth and accurate motion control.
- Trajectory Cycle Time:
Up to 1 kHz trajectory cycle time for real-time motion planning and execution.
- Hybrid Motion Command Output:
Provides both ±10 V analog command and pulse-train command outputs, supporting a wide range of servo and stepper motor drives.
- Encoder Feedback:
Accepts encoder feedback frequencies up to 20 MHz with digital filtering for noise immunity and precision.
- Multi-Task Execution:
Capable of executing up to 8 independent tasks simultaneously, allowing complex motion sequences and parallel operations.
- High-Speed Position Latch and Comparison:
Position latch via ORG and Index signals; position comparison and trigger output up to 1 MHz, ideal for high-speed inspection and synchronization tasks.
- Integrated Digital I/O:
Includes 16 isolated digital inputs and 16 isolated digital outputs, reducing the need for additional I/O cards.
- Programmable Interrupts and Watchdog Timer:
Provides programmable interrupt sources to the host PC and a watchdog timer for safety-critical applications.
- Manual Pulsar Interface:
Supports manual pulse generation for testing and manual control.
- Software Suite – MotionCreatorPro 2™:
Windows-based GUI for configuration, auto-tuning, frequency analysis, and diagnostics. Includes setup wizards and data sampling tools.
- Scalability:
Supports up to 16 cards in a single system for large-scale multi-axis control.
### 3. Technical Specifications
Motion Control Parameters:
- Positioning Range: 4 × 10¹⁵ counts
- Speed Programming Range: 32,767,000 counts/sec
- Maximum Acceleration Rate: 4 × 10¹⁵ counts/sec²
Analog Input/Output:
- Analog Output Channels: 4 channels (PCI-8254)
- Output Range: ±10 V
- Resolution: 16-bit DAC
- Type: Differential or single-ended
- Analog Input Channels: 4 channels (PCI-8254)
- Input Range: ±10 V
- Resolution: 12-bit ADC
Pulse Output:
- Channels: 4 channels
- Maximum Pulse Output Rate: 6.55 Mpps
- Modes: CW/CCW, OUT/DIR
Encoder Input:
- Channels: 4 channels
- Maximum Input Frequency: 20 MHz (4×AB mode)
- Modes: OUT/DIR, CW/CCW, 1×/2×/4× AB phase
Trigger Output:
- Channels: 2 channels
- Comparison Methods: Linear / FIFO
- FIFO Size: 16 entries (hardware), 5,000 entries (software)
- Trigger Output Frequency:
- 1 MHz (linear comparison)
- 1 MHz (hardware FIFO)
- 500 Hz (software FIFO)
- Pulse Width Range: 0.2 µs to 167 ms
Digital I/O:
- Digital Inputs: 20 channels (PCI-8254)
- Input Voltage Range: 0–24 V
- Input Resistance: 4.7 kΩ @ 0.5 W
- Digital Outputs: 20 channels (PCI-8254)
- Output Voltage Range: 5–35 V
- Output Type: NPN open collector
- Sink Current: 90 mA per channel
- Isolation: 2500 V RMS (optically isolated on DIN-825-GP4)
Environmental:
- Operating Temperature: 0°C to +55°C
- Storage Temperature: –20°C to +80°C
- Humidity: 5%–95%, non-condensing
Physical:
- Connector Type: 100-pin SCSI-VHDCI
- Bus Interface: PCI
### 4. Functionality
The PCI-8254 functions as a high-precision motion controller for servo and stepper motor systems. It integrates trajectory generation, PID control, and I/O management within a single PCI card. The DSP-based architecture ensures deterministic control loops and real-time response.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- Automated optical inspection (AOI) systems
- CNC machinery and robotics
- Pick-and-place automation
- Precision positioning systems
- Laboratory automation and test equipment
Compatibility:
- Compatible with standard PCI bus systems
- Works with ADLINK’s DIN-825-GP4 terminal board for I/O interfacing
- Supports Windows 7/Vista/XP (32-bit) environments
- Programmable via Visual Basic, Visual C++, Borland C++ Builder, and Delphi
### 5. Components & Accessories
Included Components:
- PCI-8254 motion control card
- MotionCreatorPro 2™ software suite
- Documentation and driver package
Optional Accessories:
- Terminal Boards:
- DIN-825-GP4: Terminal board with 100-pin SCSI-II connector for servo and stepper interfacing
- DIN-100S-01: Terminal board with 100-pin SCSI-II connector and DIN-rail mounting
- Cables:
- ACL-102100-1: 100-pin SCSI-II cable (1 m, compatible with AMP-787082-9)
- SCSI-VHDCI 100P: 100-pin SCSI-VHDCI cable, available in 2 m and 3 m lengths
Connectors:
- 100-pin SCSI-VHDCI main connector for motion and I/O signals
- Dedicated connectors for analog, pulse, encoder, and trigger signals
### 6. Installation & Setup
System Requirements:
- Standard PCI slot on host PC
- Windows 7/Vista/XP (32-bit) operating system
- Compatible programming environment (VB, VC++, Delphi, etc.)
Mounting Options:
- Direct PCI slot installation
- External wiring via DIN-825-GP4 or DIN-100S-01 terminal boards
- DIN-rail mounting available with DIN-100S-01
Configuration:
- Performed through MotionCreatorPro 2™ software
- Setup Wizard assists in axis configuration, parameter tuning, and I/O mapping
- Supports up to 16 cards in one system for multi-axis expansion
Wiring:
- Servo and stepper connections via 100-pin SCSI-II interface
- Isolated digital I/O connections through DIN-825-GP4 terminal board
### 7. Performance & Capabilities
Motion Control Performance:
- Servo Update Rate: 20 kHz
- Trajectory Cycle Time: 1 kHz
- Pulse Output Rate: 6.55 Mpps
- Encoder Feedback Frequency: 20 MHz
Motion Modes:
- Jogging mode
- Pre-defined engineering units
- Linear interpolation (2–6 axes)
- Circular interpolation (3 axes)
- Spiral/helical interpolation (3 axes)
- Multi-axis synchronous motion (Master-Slave, Gantry, Electronic Gear)
- Trapezoidal, S-curve, and user-defined velocity profiles
- On-the-fly trajectory and PID parameter modification
- Backlash compensation
- Homing via ORG and index signals
- Position and speed override during operation
Safety and Reliability:
- Safety level settings to prevent mechanical or operator damage
- Emergency stop input and alarm signals
- Watchdog timer for system fault detection
Limitations:
- Software FIFO trigger comparison limited to 500 Hz
- Windows 32-bit OS support only (no native 64-bit support)
### 8. Standards & Compliance
Electrical and Safety:
- 2500 V RMS optical isolation on digital I/O
- Complies with industrial EMC and safety standards
Regulatory Compliance:
- CE and FCC compliance (typical for ADLINK PCI products)
- RoHS-compliant manufacturing
Industry Standards:
- PCI bus interface standard
- SCSI-VHDCI 100-pin connector standard
- Compatible with standard servo and stepper drive interfaces
### 9. Additional Information
Software Support:
- MotionCreatorPro 2™ provides a complete development and diagnostic environment:
- Axis configuration and parameter management
- Auto-tuning and frequency response analysis
- Real-time data sampling and motion flow analysis
- Setup wizard for simplified configuration
- Point table management for motion sequences
Programming Support:
- APIs and libraries for Visual Basic, Visual C++, Borland C++ Builder, and Delphi
- Example code and documentation included
Warranty & Support:
- Standard ADLINK limited hardware warranty (typically 1–2 years)
- Technical support via ADLINK’s global service network
- Firmware and driver updates available through ADLINK’s website
Maintenance:
- No periodic calibration required
- Ensure proper ventilation and temperature control within operating range
- Regular inspection of connectors and cables recommended
Product Lifecycle:
- Long-term availability for industrial applications
- Backward compatibility with previous ADLINK motion control products
Ordering Information:
- PCI-8254: DSP-based 4-axis advanced motion controller
- PCI-8258: DSP-based 8-axis advanced motion controller
### Summary
The ADLINK PCI-8254 is a high-performance, DSP-based 4-axis motion control card engineered for precision automation and industrial motion applications. It combines advanced trajectory planning, high-speed servo control, and integrated digital I/O in a single PCI interface. With support for both analog and pulse-train outputs, encoder feedback up to 20 MHz, and a servo update rate of 20 kHz, the PCI-8254 delivers deterministic, real-time motion control suitable for demanding environments such as semiconductor manufacturing, robotics, and automated inspection systems.
Its companion software, MotionCreatorPro 2™, provides a comprehensive suite of configuration, tuning, and diagnostic tools, enabling rapid deployment and optimization. The card’s modular design, compatibility with multiple terminal boards, and support for up to 16 cards per system make it a scalable and flexible solution for multi-axis motion control.
In summary, the PCI-8254 offers a robust, feature-rich platform for engineers and system integrators seeking precise, reliable, and high-speed motion control in industrial and research applications.
### 1. Product Overview
Product Name: PCI-8254
Model: PCI-8254
Series: PCI-825x Advanced Motion Controller Series (includes PCI-8254 and PCI-8258)
Article Number: PCI-8254
Manufacturer: ADLINK Technology, Inc.
Product Description:
The ADLINK PCI-8254 is a DSP-based, 4-axis advanced motion control card designed for high-performance servo and stepper motor control applications. It provides precise trajectory planning, deterministic motion control, and integrated digital I/O capabilities. The card supports both analog and pulse-train command outputs, making it suitable for hybrid motion systems. With a 100-pin HD SCSI connector and isolated digital I/O interface via the DIN-825-GP4 terminal board, the PCI-8254 delivers robust connectivity and reliable operation in industrial automation environments.
### 2. Key Features
- High-Performance DSP Architecture:
Built-in digital signal processor (DSP) enables closed-loop control with hardware-based PID-FF algorithms and second-order filters for precise servo performance.
- High-Speed Servo Update Rate:
Supports up to 20 kHz servo update rate, ensuring smooth and accurate motion control.
- Trajectory Cycle Time:
Up to 1 kHz trajectory cycle time for real-time motion planning and execution.
- Hybrid Motion Command Output:
Provides both ±10 V analog command and pulse-train command outputs, supporting a wide range of servo and stepper motor drives.
- Encoder Feedback:
Accepts encoder feedback frequencies up to 20 MHz with digital filtering for noise immunity and precision.
- Multi-Task Execution:
Capable of executing up to 8 independent tasks simultaneously, allowing complex motion sequences and parallel operations.
- High-Speed Position Latch and Comparison:
Position latch via ORG and Index signals; position comparison and trigger output up to 1 MHz, ideal for high-speed inspection and synchronization tasks.
- Integrated Digital I/O:
Includes 16 isolated digital inputs and 16 isolated digital outputs, reducing the need for additional I/O cards.
- Programmable Interrupts and Watchdog Timer:
Provides programmable interrupt sources to the host PC and a watchdog timer for safety-critical applications.
- Manual Pulsar Interface:
Supports manual pulse generation for testing and manual control.
- Software Suite – MotionCreatorPro 2™:
Windows-based GUI for configuration, auto-tuning, frequency analysis, and diagnostics. Includes setup wizards and data sampling tools.
- Scalability:
Supports up to 16 cards in a single system for large-scale multi-axis control.
### 3. Technical Specifications
Motion Control Parameters:
- Positioning Range: 4 × 10¹⁵ counts
- Speed Programming Range: 32,767,000 counts/sec
- Maximum Acceleration Rate: 4 × 10¹⁵ counts/sec²
Analog Input/Output:
- Analog Output Channels: 4 channels (PCI-8254)
- Output Range: ±10 V
- Resolution: 16-bit DAC
- Type: Differential or single-ended
- Analog Input Channels: 4 channels (PCI-8254)
- Input Range: ±10 V
- Resolution: 12-bit ADC
Pulse Output:
- Channels: 4 channels
- Maximum Pulse Output Rate: 6.55 Mpps
- Modes: CW/CCW, OUT/DIR
Encoder Input:
- Channels: 4 channels
- Maximum Input Frequency: 20 MHz (4×AB mode)
- Modes: OUT/DIR, CW/CCW, 1×/2×/4× AB phase
Trigger Output:
- Channels: 2 channels
- Comparison Methods: Linear / FIFO
- FIFO Size: 16 entries (hardware), 5,000 entries (software)
- Trigger Output Frequency:
- 1 MHz (linear comparison)
- 1 MHz (hardware FIFO)
- 500 Hz (software FIFO)
- Pulse Width Range: 0.2 µs to 167 ms
Digital I/O:
- Digital Inputs: 20 channels (PCI-8254)
- Input Voltage Range: 0–24 V
- Input Resistance: 4.7 kΩ @ 0.5 W
- Digital Outputs: 20 channels (PCI-8254)
- Output Voltage Range: 5–35 V
- Output Type: NPN open collector
- Sink Current: 90 mA per channel
- Isolation: 2500 V RMS (optically isolated on DIN-825-GP4)
Environmental:
- Operating Temperature: 0°C to +55°C
- Storage Temperature: –20°C to +80°C
- Humidity: 5%–95%, non-condensing
Physical:
- Connector Type: 100-pin SCSI-VHDCI
- Bus Interface: PCI
### 4. Functionality
The PCI-8254 functions as a high-precision motion controller for servo and stepper motor systems. It integrates trajectory generation, PID control, and I/O management within a single PCI card. The DSP-based architecture ensures deterministic control loops and real-time response.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- Automated optical inspection (AOI) systems
- CNC machinery and robotics
- Pick-and-place automation
- Precision positioning systems
- Laboratory automation and test equipment
Compatibility:
- Compatible with standard PCI bus systems
- Works with ADLINK’s DIN-825-GP4 terminal board for I/O interfacing
- Supports Windows 7/Vista/XP (32-bit) environments
- Programmable via Visual Basic, Visual C++, Borland C++ Builder, and Delphi
### 5. Components & Accessories
Included Components:
- PCI-8254 motion control card
- MotionCreatorPro 2™ software suite
- Documentation and driver package
Optional Accessories:
- Terminal Boards:
- DIN-825-GP4: Terminal board with 100-pin SCSI-II connector for servo and stepper interfacing
- DIN-100S-01: Terminal board with 100-pin SCSI-II connector and DIN-rail mounting
- Cables:
- ACL-102100-1: 100-pin SCSI-II cable (1 m, compatible with AMP-787082-9)
- SCSI-VHDCI 100P: 100-pin SCSI-VHDCI cable, available in 2 m and 3 m lengths
Connectors:
- 100-pin SCSI-VHDCI main connector for motion and I/O signals
- Dedicated connectors for analog, pulse, encoder, and trigger signals
### 6. Installation & Setup
System Requirements:
- Standard PCI slot on host PC
- Windows 7/Vista/XP (32-bit) operating system
- Compatible programming environment (VB, VC++, Delphi, etc.)
Mounting Options:
- Direct PCI slot installation
- External wiring via DIN-825-GP4 or DIN-100S-01 terminal boards
- DIN-rail mounting available with DIN-100S-01
Configuration:
- Performed through MotionCreatorPro 2™ software
- Setup Wizard assists in axis configuration, parameter tuning, and I/O mapping
- Supports up to 16 cards in one system for multi-axis expansion
Wiring:
- Servo and stepper connections via 100-pin SCSI-II interface
- Isolated digital I/O connections through DIN-825-GP4 terminal board
### 7. Performance & Capabilities
Motion Control Performance:
- Servo Update Rate: 20 kHz
- Trajectory Cycle Time: 1 kHz
- Pulse Output Rate: 6.55 Mpps
- Encoder Feedback Frequency: 20 MHz
Motion Modes:
- Jogging mode
- Pre-defined engineering units
- Linear interpolation (2–6 axes)
- Circular interpolation (3 axes)
- Spiral/helical interpolation (3 axes)
- Multi-axis synchronous motion (Master-Slave, Gantry, Electronic Gear)
- Trapezoidal, S-curve, and user-defined velocity profiles
- On-the-fly trajectory and PID parameter modification
- Backlash compensation
- Homing via ORG and index signals
- Position and speed override during operation
Safety and Reliability:
- Safety level settings to prevent mechanical or operator damage
- Emergency stop input and alarm signals
- Watchdog timer for system fault detection
Limitations:
- Software FIFO trigger comparison limited to 500 Hz
- Windows 32-bit OS support only (no native 64-bit support)
### 8. Standards & Compliance
Electrical and Safety:
- 2500 V RMS optical isolation on digital I/O
- Complies with industrial EMC and safety standards
Regulatory Compliance:
- CE and FCC compliance (typical for ADLINK PCI products)
- RoHS-compliant manufacturing
Industry Standards:
- PCI bus interface standard
- SCSI-VHDCI 100-pin connector standard
- Compatible with standard servo and stepper drive interfaces
### 9. Additional Information
Software Support:
- MotionCreatorPro 2™ provides a complete development and diagnostic environment:
- Axis configuration and parameter management
- Auto-tuning and frequency response analysis
- Real-time data sampling and motion flow analysis
- Setup wizard for simplified configuration
- Point table management for motion sequences
Programming Support:
- APIs and libraries for Visual Basic, Visual C++, Borland C++ Builder, and Delphi
- Example code and documentation included
Warranty & Support:
- Standard ADLINK limited hardware warranty (typically 1–2 years)
- Technical support via ADLINK’s global service network
- Firmware and driver updates available through ADLINK’s website
Maintenance:
- No periodic calibration required
- Ensure proper ventilation and temperature control within operating range
- Regular inspection of connectors and cables recommended
Product Lifecycle:
- Long-term availability for industrial applications
- Backward compatibility with previous ADLINK motion control products
Ordering Information:
- PCI-8254: DSP-based 4-axis advanced motion controller
- PCI-8258: DSP-based 8-axis advanced motion controller
### Summary
The ADLINK PCI-8254 is a high-performance, DSP-based 4-axis motion control card engineered for precision automation and industrial motion applications. It combines advanced trajectory planning, high-speed servo control, and integrated digital I/O in a single PCI interface. With support for both analog and pulse-train outputs, encoder feedback up to 20 MHz, and a servo update rate of 20 kHz, the PCI-8254 delivers deterministic, real-time motion control suitable for demanding environments such as semiconductor manufacturing, robotics, and automated inspection systems.
Its companion software, MotionCreatorPro 2™, provides a comprehensive suite of configuration, tuning, and diagnostic tools, enabling rapid deployment and optimization. The card’s modular design, compatibility with multiple terminal boards, and support for up to 16 cards per system make it a scalable and flexible solution for multi-axis motion control.
In summary, the PCI-8254 offers a robust, feature-rich platform for engineers and system integrators seeking precise, reliable, and high-speed motion control in industrial and research applications.
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PCI-825458_datasheet_120829.pdf
PDF Catalog
- DIN-825-GP4 - Panel terminal board for PCI-8254/8258
- DIN-100S - 100pin SCSI-II termination board DIN rail
