DIN-825-GP4
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PCI-8258
PCI 8 axis PWM servos steppers advanc. motion 16/16DIO Card
2823,00 EUR
including VAT 3,359.37 EUR
- DSP-Based Architecture:
Equipped with a TI 375 MHz floating-point DSP and FPGA for real-time motion computation and PID control.
- High-Speed Servo Update:
Hardware-based PID + Feedforward control loop with update rates up to 20 kHz and trajectory cycle time up to 1 kHz.
- Multi-Axis Control:
Supports 8 independent axes with hybrid command outputs (±10 V analog and pulse-train).
- Encoder Feedback:
Up to 20 MHz encoder input frequency with digital filtering and 1x/2x/4x AB phase decoding.
- High-Speed Pulse Output:
Pulse output rate up to 6.55 Mpps, supporting CW/CCW and OUT/DIR modes.
- Advanced Motion Profiles:
- Trapezoidal and S-curve velocity profiles
- On-the-fly parameter modification
- Multi-axis linear, circular, and helical interpolation
- Electronic gearing and gantry synchronization
- Backlash compensation and homing modes
- Integrated Digital I/O:
16 optically isolated digital inputs and 16 digital outputs on the DIN-825-GP4 terminal board.
- High-Speed Triggering:
Position compare and trigger output up to 1 MHz for AOI and laser control applications.
- Multi-Task Execution:
Supports up to 8 concurrent programs using ADLINK Motion Code (AMC).
- Safety and Reliability:
Includes watchdog timer, emergency stop input, limit switch protection, and servo alarm handling.
- Software Suite:
Bundled with MotionCreatorPro 2™, a Windows-based GUI for setup, tuning, diagnostics, and frequency analysis.
- Scalability:
Supports up to 16 cards per system, enabling control of up to 128 axes.
Equipped with a TI 375 MHz floating-point DSP and FPGA for real-time motion computation and PID control.
- High-Speed Servo Update:
Hardware-based PID + Feedforward control loop with update rates up to 20 kHz and trajectory cycle time up to 1 kHz.
- Multi-Axis Control:
Supports 8 independent axes with hybrid command outputs (±10 V analog and pulse-train).
- Encoder Feedback:
Up to 20 MHz encoder input frequency with digital filtering and 1x/2x/4x AB phase decoding.
- High-Speed Pulse Output:
Pulse output rate up to 6.55 Mpps, supporting CW/CCW and OUT/DIR modes.
- Advanced Motion Profiles:
- Trapezoidal and S-curve velocity profiles
- On-the-fly parameter modification
- Multi-axis linear, circular, and helical interpolation
- Electronic gearing and gantry synchronization
- Backlash compensation and homing modes
- Integrated Digital I/O:
16 optically isolated digital inputs and 16 digital outputs on the DIN-825-GP4 terminal board.
- High-Speed Triggering:
Position compare and trigger output up to 1 MHz for AOI and laser control applications.
- Multi-Task Execution:
Supports up to 8 concurrent programs using ADLINK Motion Code (AMC).
- Safety and Reliability:
Includes watchdog timer, emergency stop input, limit switch protection, and servo alarm handling.
- Software Suite:
Bundled with MotionCreatorPro 2™, a Windows-based GUI for setup, tuning, diagnostics, and frequency analysis.
- Scalability:
Supports up to 16 cards per system, enabling control of up to 128 axes.
Comprehensive Product Summary – ADLINK PCI-8258 Advanced Motion Control Card
### 1. Product Overview
Product Name: PCI-8258
Model: PCI-8258
Series: PCI-8254 / PCI-8258 DSP-Based Advanced Motion Controllers
Article Number: PCI-8258
Manufacturer: ADLINK Technology, Inc.
Product Type: 8-Axis DSP-Based Advanced Motion Control Card for Servo and Stepper Motors
Product Category: Industrial Automation / Motion Control / PCI Bus Motion Controller
The ADLINK PCI-8258 is an advanced 8-axis motion control card designed for high-performance servo and stepper motor control applications. It is part of ADLINK’s PCI-8254/8258 series, which includes both 4-axis (PCI-8254) and 8-axis (PCI-8258) variants. The PCI-8258 integrates a high-speed DSP and FPGA architecture to deliver deterministic, real-time motion control with high precision, supporting both analog and pulse-train command outputs. It is ideal for multi-axis synchronization, contouring, and high-speed automation systems.
### 2. Key Features
- DSP-Based Architecture:
Equipped with a TI 375 MHz floating-point DSP and FPGA for real-time motion computation and PID control.
- High-Speed Servo Update:
Hardware-based PID + Feedforward control loop with update rates up to 20 kHz and trajectory cycle time up to 1 kHz.
- Multi-Axis Control:
Supports 8 independent axes with hybrid command outputs (±10 V analog and pulse-train).
- Encoder Feedback:
Up to 20 MHz encoder input frequency with digital filtering and 1x/2x/4x AB phase decoding.
- High-Speed Pulse Output:
Pulse output rate up to 6.55 Mpps, supporting CW/CCW and OUT/DIR modes.
- Advanced Motion Profiles:
- Trapezoidal and S-curve velocity profiles
- On-the-fly parameter modification
- Multi-axis linear, circular, and helical interpolation
- Electronic gearing and gantry synchronization
- Backlash compensation and homing modes
- Integrated Digital I/O:
16 optically isolated digital inputs and 16 digital outputs on the DIN-825-GP4 terminal board.
- High-Speed Triggering:
Position compare and trigger output up to 1 MHz for AOI and laser control applications.
- Multi-Task Execution:
Supports up to 8 concurrent programs using ADLINK Motion Code (AMC).
- Safety and Reliability:
Includes watchdog timer, emergency stop input, limit switch protection, and servo alarm handling.
- Software Suite:
Bundled with MotionCreatorPro 2™, a Windows-based GUI for setup, tuning, diagnostics, and frequency analysis.
- Scalability:
Supports up to 16 cards per system, enabling control of up to 128 axes.
### 3. Technical Specifications
Bus Interface:
- PCI Rev. 2.2, 32-bit, 33 MHz
- Voltage: 3.3 V / 5 V compatible
Processor & Memory:
- TI DSP @ 375 MHz
- DDR2 SDRAM: 64M x 16-bit
- Flash ROM: 16 Mbit
Axes Supported:
- 8 axes (PCI-8258)
- 4 axes (PCI-8254)
Analog Command Output:
- ±10 V, 16-bit DAC, differential/single-ended
- Output current: ±50 mA
- Accuracy: ±1.2 mV
- Settling time: 15 µs
Analog Input:
- ±10 V, 12-bit ADC, 100 kHz sampling
- Accuracy: ±1.5 mV
- Overvoltage protection: ±15 V
Pulse Output:
- 8 channels, up to 6.55 Mpps
- Modes: CW/CCW, OUT/DIR
Encoder Input:
- 8 channels, up to 20 MHz (4x AB mode)
- Input modes: OUT/DIR, CW/CCW, 1x/2x/4x AB
- TTL compatible, ±12 V differential
Trigger Output:
- 4 channels, up to 1 MHz
- Pulse width: 0.2 µs to 167 ms
- FIFO size: 16 (hardware), 5000 (software)
Digital I/O:
- 24 isolated inputs, 24 isolated outputs
- Input voltage: 0–24 VDC
- Output voltage: 5–35 VDC (NPN open collector)
- Sink current: 90 mA
Connectors:
- Dual 100-pin VHDCI SCSI connectors
- DSUB-37 for digital I/O
Environmental:
- Operating temperature: 0°C to +55°C
- Storage temperature: -20°C to +75°C
- Humidity: 5–95% non-condensing
Power Consumption:
- +3.3 V @ 0.8 A
- +5 V @ 0.8 A
- ±12 V @ 0.5 A
### 4. Functionality
Control Modes:
- Open-loop (pulse control)
- Closed-loop (analog control with PID feedback)
- Position, velocity, and torque control
Motion Capabilities:
- Point-to-point, velocity, and jog moves
- Linear, circular, and spiral interpolation (2–6 axes)
- Multi-axis synchronization (master-slave, gantry)
- On-the-fly trajectory modification
- Homing with ORG, EZ, PEL, MEL signals
Applications:
- Semiconductor equipment
- CNC machinery
- Laser cutting and engraving
- Pick-and-place robotics
- Automated optical inspection (AOI)
- Precision positioning systems
Compatibility:
- Works with major servo drive brands (Mitsubishi, Yaskawa, Panasonic, Delta)
- Supports both stepper and servo motors
### 5. Components & Accessories
Included:
- PCI-8258 motion control card
- IDE 44p–DSUB 37p cable
- Warranty card
- User manual
Optional Accessories:
- DIN-825-GP4: Terminal board with 100-pin SCSI-II connector for servo/stepper I/O
- DIN-100S-01: DIN-rail mount terminal board
- Cables:
- ACL-102100-1 (1 m SCSI-II cable)
- SCSI-VHDCI 100P (2 m / 3 m)
Supported Servo Drive Cables:
- Mitsubishi J3A (ACL-DM-J3)
- Yaskawa Sigma V (ACL-DY)
- Panasonic MINAS A4/A5 (ACL-DP)
- Delta A2 (4XMO-DA)
- General-purpose open cable (4XMO-OPEN)
### 6. Installation & Setup
Hardware Installation:
1. Power off PC and connect PCI-8258 to a 32-bit PCI slot.
2. Connect DIN-825-GP4 terminal board via 100-pin SCSI cable.
3. Wire servo/stepper drives, limit switches, and I/O.
4. Power on system and verify connections using MotionCreatorPro 2.
Software Installation:
- Supports Windows XP, Vista, 7 (32/64-bit).
- Install WDM driver and restart system.
- Verify device recognition in Windows Device Manager.
Configuration:
- DIP Switch S1: Analog output mode (differential/single-ended)
- DIP Switch SW2: Card ID (0–15)
- MotionCreatorPro 2 Setup Wizard for axis configuration, PID tuning, and diagnostics.
### 7. Performance & Capabilities
- Servo Update Rate: 20 kHz
- Trajectory Cycle: 1 kHz
- Encoder Frequency: 20 MHz
- Pulse Output Rate: 6.55 Mpps
- Trigger Output: 1 MHz
- Program Execution: 8 concurrent tasks
- Position Range: 4 × 10¹⁵ counts
- Speed Range: 32,767,000 counts/sec
- Acceleration Range: 4 × 10¹⁵ counts/sec²
Limitations:
- Requires DIN-825-GP4 for isolation and I/O interfacing.
- Analog control mode requires proper PID tuning to prevent instability.
### 8. Standards & Compliance
- PCI Bus Compliance: PCI Rev. 2.2
- Electrical Isolation: 2500 V RMS (DIN-825-GP4)
- Environmental Compliance:
- RoHS (Restriction of Hazardous Substances)
- WEEE (Waste Electrical and Electronic Equipment)
- Safety:
- Watchdog timer
- Emergency stop input
- Limit switch protection
- Servo alarm detection
### 9. Additional Information
Software Support:
- MotionCreatorPro 2™:
- Axis configuration and tuning
- Frequency response and Bode plot analysis
- Auto-tuning and diagnostic tools
- Data sampling and motion monitoring
- Programming Libraries:
- APS and ADCNC libraries for Windows
- Supported languages: Visual C++, VB.NET, Delphi, Borland C++ Builder
Warranty & Support:
- Standard ADLINK warranty (contact local distributor)
- Global technical support via ADLINK offices worldwide
- Firmware and driver updates available at [www.adlinktech.com](https://www.adlinktech.com)
Maintenance:
- Ensure proper grounding and shielding
- Periodic inspection of connectors and cables
- Use MotionCreatorPro 2 for system diagnostics and calibration
### Summary
The ADLINK PCI-8258 is a high-performance, DSP-based 8-axis motion control card engineered for precision automation and industrial motion applications. It combines deterministic control, high-speed feedback, and flexible I/O integration in a PCI form factor. With support for both analog and pulse-train control, advanced interpolation, and real-time synchronization, it is ideal for complex multi-axis systems requiring accuracy, reliability, and scalability. The included MotionCreatorPro 2 software simplifies setup, tuning, and diagnostics, making the PCI-8258 a comprehensive solution for modern motion control environments.
### 1. Product Overview
Product Name: PCI-8258
Model: PCI-8258
Series: PCI-8254 / PCI-8258 DSP-Based Advanced Motion Controllers
Article Number: PCI-8258
Manufacturer: ADLINK Technology, Inc.
Product Type: 8-Axis DSP-Based Advanced Motion Control Card for Servo and Stepper Motors
Product Category: Industrial Automation / Motion Control / PCI Bus Motion Controller
The ADLINK PCI-8258 is an advanced 8-axis motion control card designed for high-performance servo and stepper motor control applications. It is part of ADLINK’s PCI-8254/8258 series, which includes both 4-axis (PCI-8254) and 8-axis (PCI-8258) variants. The PCI-8258 integrates a high-speed DSP and FPGA architecture to deliver deterministic, real-time motion control with high precision, supporting both analog and pulse-train command outputs. It is ideal for multi-axis synchronization, contouring, and high-speed automation systems.
### 2. Key Features
- DSP-Based Architecture:
Equipped with a TI 375 MHz floating-point DSP and FPGA for real-time motion computation and PID control.
- High-Speed Servo Update:
Hardware-based PID + Feedforward control loop with update rates up to 20 kHz and trajectory cycle time up to 1 kHz.
- Multi-Axis Control:
Supports 8 independent axes with hybrid command outputs (±10 V analog and pulse-train).
- Encoder Feedback:
Up to 20 MHz encoder input frequency with digital filtering and 1x/2x/4x AB phase decoding.
- High-Speed Pulse Output:
Pulse output rate up to 6.55 Mpps, supporting CW/CCW and OUT/DIR modes.
- Advanced Motion Profiles:
- Trapezoidal and S-curve velocity profiles
- On-the-fly parameter modification
- Multi-axis linear, circular, and helical interpolation
- Electronic gearing and gantry synchronization
- Backlash compensation and homing modes
- Integrated Digital I/O:
16 optically isolated digital inputs and 16 digital outputs on the DIN-825-GP4 terminal board.
- High-Speed Triggering:
Position compare and trigger output up to 1 MHz for AOI and laser control applications.
- Multi-Task Execution:
Supports up to 8 concurrent programs using ADLINK Motion Code (AMC).
- Safety and Reliability:
Includes watchdog timer, emergency stop input, limit switch protection, and servo alarm handling.
- Software Suite:
Bundled with MotionCreatorPro 2™, a Windows-based GUI for setup, tuning, diagnostics, and frequency analysis.
- Scalability:
Supports up to 16 cards per system, enabling control of up to 128 axes.
### 3. Technical Specifications
Bus Interface:
- PCI Rev. 2.2, 32-bit, 33 MHz
- Voltage: 3.3 V / 5 V compatible
Processor & Memory:
- TI DSP @ 375 MHz
- DDR2 SDRAM: 64M x 16-bit
- Flash ROM: 16 Mbit
Axes Supported:
- 8 axes (PCI-8258)
- 4 axes (PCI-8254)
Analog Command Output:
- ±10 V, 16-bit DAC, differential/single-ended
- Output current: ±50 mA
- Accuracy: ±1.2 mV
- Settling time: 15 µs
Analog Input:
- ±10 V, 12-bit ADC, 100 kHz sampling
- Accuracy: ±1.5 mV
- Overvoltage protection: ±15 V
Pulse Output:
- 8 channels, up to 6.55 Mpps
- Modes: CW/CCW, OUT/DIR
Encoder Input:
- 8 channels, up to 20 MHz (4x AB mode)
- Input modes: OUT/DIR, CW/CCW, 1x/2x/4x AB
- TTL compatible, ±12 V differential
Trigger Output:
- 4 channels, up to 1 MHz
- Pulse width: 0.2 µs to 167 ms
- FIFO size: 16 (hardware), 5000 (software)
Digital I/O:
- 24 isolated inputs, 24 isolated outputs
- Input voltage: 0–24 VDC
- Output voltage: 5–35 VDC (NPN open collector)
- Sink current: 90 mA
Connectors:
- Dual 100-pin VHDCI SCSI connectors
- DSUB-37 for digital I/O
Environmental:
- Operating temperature: 0°C to +55°C
- Storage temperature: -20°C to +75°C
- Humidity: 5–95% non-condensing
Power Consumption:
- +3.3 V @ 0.8 A
- +5 V @ 0.8 A
- ±12 V @ 0.5 A
### 4. Functionality
Control Modes:
- Open-loop (pulse control)
- Closed-loop (analog control with PID feedback)
- Position, velocity, and torque control
Motion Capabilities:
- Point-to-point, velocity, and jog moves
- Linear, circular, and spiral interpolation (2–6 axes)
- Multi-axis synchronization (master-slave, gantry)
- On-the-fly trajectory modification
- Homing with ORG, EZ, PEL, MEL signals
Applications:
- Semiconductor equipment
- CNC machinery
- Laser cutting and engraving
- Pick-and-place robotics
- Automated optical inspection (AOI)
- Precision positioning systems
Compatibility:
- Works with major servo drive brands (Mitsubishi, Yaskawa, Panasonic, Delta)
- Supports both stepper and servo motors
### 5. Components & Accessories
Included:
- PCI-8258 motion control card
- IDE 44p–DSUB 37p cable
- Warranty card
- User manual
Optional Accessories:
- DIN-825-GP4: Terminal board with 100-pin SCSI-II connector for servo/stepper I/O
- DIN-100S-01: DIN-rail mount terminal board
- Cables:
- ACL-102100-1 (1 m SCSI-II cable)
- SCSI-VHDCI 100P (2 m / 3 m)
Supported Servo Drive Cables:
- Mitsubishi J3A (ACL-DM-J3)
- Yaskawa Sigma V (ACL-DY)
- Panasonic MINAS A4/A5 (ACL-DP)
- Delta A2 (4XMO-DA)
- General-purpose open cable (4XMO-OPEN)
### 6. Installation & Setup
Hardware Installation:
1. Power off PC and connect PCI-8258 to a 32-bit PCI slot.
2. Connect DIN-825-GP4 terminal board via 100-pin SCSI cable.
3. Wire servo/stepper drives, limit switches, and I/O.
4. Power on system and verify connections using MotionCreatorPro 2.
Software Installation:
- Supports Windows XP, Vista, 7 (32/64-bit).
- Install WDM driver and restart system.
- Verify device recognition in Windows Device Manager.
Configuration:
- DIP Switch S1: Analog output mode (differential/single-ended)
- DIP Switch SW2: Card ID (0–15)
- MotionCreatorPro 2 Setup Wizard for axis configuration, PID tuning, and diagnostics.
### 7. Performance & Capabilities
- Servo Update Rate: 20 kHz
- Trajectory Cycle: 1 kHz
- Encoder Frequency: 20 MHz
- Pulse Output Rate: 6.55 Mpps
- Trigger Output: 1 MHz
- Program Execution: 8 concurrent tasks
- Position Range: 4 × 10¹⁵ counts
- Speed Range: 32,767,000 counts/sec
- Acceleration Range: 4 × 10¹⁵ counts/sec²
Limitations:
- Requires DIN-825-GP4 for isolation and I/O interfacing.
- Analog control mode requires proper PID tuning to prevent instability.
### 8. Standards & Compliance
- PCI Bus Compliance: PCI Rev. 2.2
- Electrical Isolation: 2500 V RMS (DIN-825-GP4)
- Environmental Compliance:
- RoHS (Restriction of Hazardous Substances)
- WEEE (Waste Electrical and Electronic Equipment)
- Safety:
- Watchdog timer
- Emergency stop input
- Limit switch protection
- Servo alarm detection
### 9. Additional Information
Software Support:
- MotionCreatorPro 2™:
- Axis configuration and tuning
- Frequency response and Bode plot analysis
- Auto-tuning and diagnostic tools
- Data sampling and motion monitoring
- Programming Libraries:
- APS and ADCNC libraries for Windows
- Supported languages: Visual C++, VB.NET, Delphi, Borland C++ Builder
Warranty & Support:
- Standard ADLINK warranty (contact local distributor)
- Global technical support via ADLINK offices worldwide
- Firmware and driver updates available at [www.adlinktech.com](https://www.adlinktech.com)
Maintenance:
- Ensure proper grounding and shielding
- Periodic inspection of connectors and cables
- Use MotionCreatorPro 2 for system diagnostics and calibration
### Summary
The ADLINK PCI-8258 is a high-performance, DSP-based 8-axis motion control card engineered for precision automation and industrial motion applications. It combines deterministic control, high-speed feedback, and flexible I/O integration in a PCI form factor. With support for both analog and pulse-train control, advanced interpolation, and real-time synchronization, it is ideal for complex multi-axis systems requiring accuracy, reliability, and scalability. The included MotionCreatorPro 2 software simplifies setup, tuning, and diagnostics, making the PCI-8258 a comprehensive solution for modern motion control environments.
-
PCI-825458_datasheet_120829.pdf
PDF Catalog
- DIN-825-GP4 - Panel terminal board for PCI-8254/8258
- DIN-100S - 100pin SCSI-II termination board DIN rail
